Pacific Industrial - Business Report FY2006
Business Highlights
(in
million JPY) |
FY2006 | FY2005 | Rate
of Change (%) |
Factors |
Overall | ||||
Sales | 82,641 | 68,277 | 21.0 | The Company posted record-high sales, thanks to favorable business at its stamping and resin products division, and the valve segment. |
Ordinary income | 4,475 | 3,439 | 30.1 | Ordinary income marked a record-high figure, supported by increased sales at the Company and its North American subsidiary making stamping products. |
Current net income | 3,144 | 1,147 | 174.0 | - |
Stamping/resin product business | ||||
Sales | 60,308 | 51,392 | 17.3 | Japan: Sales at the stamping and resin products business increased year-on-year, thanks to greater production volume at its major customers, and changes in the vehicle-model mix. Overseas: Although car production volume declined in Taiwan, overall sales rose due to the launch of resin parts production operations and increased business at the Company's U.S. subsidiary. |
Operating income | 1,918 | 1,660 | 15.5 | - |
Valve product business | ||||
Sales | 21,629 | 16,246 | 33.1 | Sales rose year-on-year, thanks to increased sales of tire valves and valve cores. Sales of TPMSs (tire pressure monitoring systems) were also greater than those of last year, following a capital investment project, which allowed the Company to support more vehicle models. |
Operating income | 1,906 | 1,390 | 37.1 | - |
Domestic business
- In June 2006, the Company announced that it will build a new plant in Kyushu in order to supply more products to Toyota Motor Corporation and other automakers, which are increasing car production in the area.
- In October 2006, the Company decided to augment production of TPMSs (tire pressure monitoring systems).
>>> See Capital Investment for more details
Overseas business
The Company announced that it will consolidate two of its wholly-owned subsidiaries in the United States, Pacific Manufacturing OHIO, INC. (PMO) and Pacific Industries Air Controls, INC.(PIA) Both companies are located in Ohio; PMO manufactures stamping products for automotive use while PIA produces a variety of tire valves. The Company intends to integrate its operational management structures in North America for an upgraded efficiency. Two subsidiaries, PMO being a remaining company, will be merged and PIA will consequently be dissolved. (From a press release on Mar. 22, 2006)
R&D
Segment | R&D expenses (million yen) | Major activities |
Overall | 1,012 |
- |
Stamping/resin products business | 179 |
<Engineering Dept.,
Operating Division No. 1> |
Valve products business | 651 | <Engineering
Dept., Operating Division No. 2> The department worked on developing technology to reduce both environmental impact and also the weight of tire valve parts. In the area of control equipment products, it developed new products for air-conditioners that use CO2 as a cooling medium; and fuel-efficient products to meet new energy savings laws. It also developed compact and light-weight micro computer equipment for leisure use. <Production Engineering Dept., Operating Division No.2> - The department established engineering methods designed to reduce costs when producing automotive control equipment, shifting from cutting operations to cold-forging operations. It already started preparations to turn the technology into practical business solutions. The department also developed stamping methods to produce drivetrain parts for automotive engines, and began making products using the new techniques. <Engineering Dept, TPMS Division> - The department worked on developing next-generation TPMS transmitters for passenger cars, and other related products that reduce environmental impact. |
Common | 170 | - The Company's Technical Center conducted joint research and development activities with industries and academia on basic technology. These development activities included studies to determine the source of sounds in cooling medium circuit and seal mechanisms. The Company is now trying to turn the knowledge obtained through these studies into practical business solutions. Development was also focused on engineering elemental technology for the next-generation TPMSs, resin forming methods that are environmentally friendly, new resin products, and junction technology. |
Investment Activities
|
Amount (in million JPY) |
Details |
Overall | 13,486 | - |
Stamping/resin products business | 11,488 |
Japan: 7,730 million yen |
Valve products business | 1,950 | The Company focused its investment activities on increasing production of TPMSs, and on launching new products. |
Domestic Investments
The Company announced a plan to construct new plants in Kurate county, Fukuoka prefecture. Responding to the increasing automobile production in Kyushu area, by automakers including Toyota, the Company intends to meet the needs for quality products and shorter delivery time as well as to reduce logistics cost by building the plants in the area. The manufacturer of pressed body parts and plastic parts for automotive applications supplies its products to the automakers in Kyushu area from its plants in Ogaki area, Gifu prefecture. In the first-phase construction, the company will build a 2,160 sq.m. large plant for plastic parts manufacturing and pressed parts welding to start a full-fledged operation early in 2007. In the second-phase construction to complete by the end of 2007, it will add a 10,000 sq.m. plant for pressed body parts. Pacific Industries expects to generate yearly sales of approximately three billion yen at the new Kyushu base after the completion of the second-phase construction. (From a story in the Nikkan Jidosha Shimbun on Jun. 06, 2006)
The Company will enhance production capacity of the Tire Pressure Monitoring System (TPMS). Following the introduction of the 4th production line producing TPMS at its Kita-ogaki plant in Anpachi-gun, Gifu prefecture, in August, 2006, the Company will establish the 5th line in 2007. This is in response to a mandatory requirement for installation of tire pressure monitoring systems in the USA, as well as an increasing demand for the product from luxury cars in the domestic market. The Company aims to increase the share of TPMS in the US market from the current 10% to 25% in the medium and long term. (From an article in the Nikkan Jidosha Shimbun on Oct. 04, 2006)
Newly added facilities :
Facility (Location) |
Business segment | Purpose | Planned
total investment (million yen) |
Starting
month |
Production Capacity after completion |
Planned completion | |||||
Pacific Industrial
Co., Ltd. Nishi Ogaki Plant (Gifu, Japan) |
Stamped and resin products |
New products | 5,079 | Jun. 2006 | Production capacity to be increased by 10%. |
Sep. 2008 | |||||
Maintenance and renewal etc. | 856 | Sep. 2006 | |||
Mar. 2009 | |||||
Pacific Industrial
Co., Ltd. Higashi Ogaki Plant (Gifu, Japan) |
Stamped and resin products | New products | 1,813 | Jul. 2006 | Production capacity to be increased by 20%. |
Sep. 2008 | |||||
Automation | 1,790 | Jun. 2006 | |||
Sep. 2008 | |||||
Pacific Industrial
Co., Ltd. Yoro Plant (Gifu, Japan) |
Stamped and resin products | Production increase, etc |
805 | Dec. 2006 | Production capacity to be increased by 5%. |
Aug. 2008 | |||||
Pacific Industrial
Co., Ltd. Kyushu Plant (Fukuoka, Japan) |
Stamped and resin products | New products, etc. |
2,671 | Aug. 2006 | Some operations started in January 2007. |
Apr. 2008 | |||||
Pacific Industrial
Co., Ltd. Kita Ogaki Plant (Gifu, Japan) |
Valve products |
New products | 1,187 | Sep. 2006 | Production capacity to be increased by 15%. |
Aug. 2008 | |||||
Production increase | 901 | Feb. 2006 | |||
Nov. 2008 | |||||
Rationalization, etc. |
592 | Jan. 2006 | |||
Jun. 2008 | |||||
Pacific Industrial
Co., Ltd. Mino Plant (Gifu, Japan) |
Valve products |
Rationalization, etc. |
155 | Nov. 2006 | - |
May. 2008 | |||||
Pacific Industrial Co., Ltd. Headquarters, and others | - | Employee-services facilities | 897 | Feb. 2007 | - |
Sep. 2008 | |||||
Pacific Industries
USA Inc. (Ohio, USA) |
Stamped and resin products, and Valve products | New products, etc. |
1,678 | Jan. 2007 | Production capacity to be increased by 10%. |
Dec. 2007 | |||||
Pacific Valve
(Taiwan) Co., Ltd. (Taichung, Taiwan) |
Stamped and resin products, and Valve products | New products, etc. |
167 | Jan. 2007 | Production capacity to be increased by 15%. |
Dec. 2007 | |||||
Pacific Valve
Industrial Co., Ltd. (Yangsan, Korea) |
Valve products |
New products, etc. |
20 | Jan. 2007 | - |
Dec. 2007 | |||||
Pacigic Industries
(Thailand) Co., Ltd. (Chachoengsao, Thailand) |
Valve products |
New products, etc. |
29 | Jan. 2007 | - |
Dec. 2007 | |||||
Quingdao Pacific
Hongfeng Industrial Co., Ltd. (Quingdao, China) |
Valve products |
New products, etc. |
50 | Jan. 2007 | Production capacity to be increased by 30%. |
Dec. 2007 | |||||
Tianjin Pacific
Auto Parts Co., Ltd. (Tianjin, China) |
Stamped and resin products | New products, etc. |
2,315 | Jan. 2007 | Operations started partly in April, 2007. |
Dec. 2007 |