NITTAN VALVE CO., LTD. Business report FY2006

Business Highlights

Financial overview ( in millions of JPY )
- Mar. 2007 Mar. 2006 R.C. Factors
Overall
Sales 34,656 31,972 8.4% see note 1) below
Operating income 3,879 4,151 (6.6%)
Ordinary income 4,335 4,374 (0.9%)
Current net income 2,273 2,076 9.5%
Automotive components
Sales 28,057 25,362 10.6% see note 2) below
Operating income 3,278 3,503 (6.4%)
( R.C. : Rate of Change )
Factors

1)
As a result of the Group's continuous efforts to improve the efficiency of its equipment, reduce costs, and increase sales, its revenue increased year-on-year. Sales were supported also by rising market demand and gains from favorable exchange rate translation.
In terms of income, its operating income decreased due to soaring materials prices and rising depreciation costs, resulting from the Company's revamping its production facilities. Its net income, however, rose thanks to a gain in non-operating income. 

2)
Although sales weakened in some segments in line with the lower popularity of some car models fitted with the Company's products, overall business remained strong enough to achieve a year-on-year gain in global sales. Some of the contributing factors to this increase are greater demand outside Japan; buoyant overseas business, thanks to the growing Asian economy, and the Company's initiatives to win more supply contracts. 

Sales by Product
- Despite falling sales of some products due to decreased production of car models, in which the Company's products are installed, overall sales of automotive engine valves grew, thanks to increased orders for export, stable demand from diesel engine manufacturers, and strong sales of valves for gas engines. 
- Although the pace of growth in the motorcycle engine valve business in Asia partially slowed due to soaring prices of crude oil, the Company achieved greater sales of these products worldwide by adding titanium valves for large motorcycles and other new products to its product lineup. 
-Sales at the automotive precision forged gear segment rose, thanks to increased orders for additional model vehicles. 
- Production and sales of valve lifers outside Japan were strong. The overall revenue from valve lifters fell, however, mainly because of decreased sales of vehicles using its products in North America; and a shift in demand caused by consumers buying new model vehicles in order to cope with soaring prices of crude oil.
- The revenue generated from sales of NT-VCPs jumped, following the launch of a new a model vehicle. 

R&D

R&D Expenditure ( in thousands of JPY )
- Mar. 2007 Mar. 2006 Mar. 2005
Group 1,007,336 1,004,947 966,429
Automotive components N.A 452,674 449,955

Major R&R Activities
- The Company continuously worked on developing components for valve operating systems, improving their performance and reducing their weight. It also conducted development activities on heat-resistant alloys and new materials.   
- The Company was engaged in improving forging methods and forging processes for precision forged parts, particularly automotive drive parts.
- The Company conducted R&D activities to improve the performance of  the NT-VCP (an electromagnetic continuous cam phase variation mechanism), which is compatible with exhaust emission regulations; in addition to improving fuel efficiency and manufacturing methods.

New Products
Nittan New Technology Variable Cam Phaser  (NT-VCP)
- The company has developed a continuous variable cam phaser that uses an electromagnetic clutch to control the helical mechanism, a first in the world. The NT-VCP achieves a greater control range and responds more quickly, features which weren't considered possible with hydraulic clutches that until now have been the mainstream for variable cam phase mechanisms. The NT-VCP offers high torque at a low revolution speed, smooth acceleration and deceleration, exceptionally clean exhaust gas and high fuel-economy. Moreover, it enables variable control to occur easier at lower temperatures since it does not require the use of any additional pumps, unlike hydraulic clutches.

Major features of the NT-VCP
1. Minimum impact on engine speed and operating temperature with the use of electromagnetic control.
2. High torque and fuel-economy at a low revolution speeds.
3. Optimum valve timing is instantaneously possible under a wide range of operating conditions.
4. No need for additional pumps or greater pump capacity, unlike hydraulic clutches.  

Product Under Development
ULV (Ultra Light Valve)
- The company is currently developing an Ultra Light Valve (ULV) in efforts to reduce the weight of engines. It is a next generation engine valve based on a completely new way of being formed. Reducing the engine weight as much as possible will contribute to lessening friction and NVH and optimizing the valve temperature. 

Technical Alliances ( as of March 2007 )

Partner Country Content of agreement Project Period
From To
Eaton Corporation U.S.A. License agreement on small engine valves Sep.1, 1996 Dec.31, 2010
Eaton Corporation U.S.A. License agreement on oil pressure valve lifters Sep.1,1996 Dec. 31, 2010
Eaton Est Spa Italy Contract on sales of automotive engine valves and technical assistance for production within specified regions. Oct. 23, 1993 the date specified in the contract
P.T. Federal Nittan Industries Indonesia License agreement on small engine valves Jun. 1, 2005 5 years from the  aforementioned date 
Shinwa Precision Co., Ltd. Korea License agreement on oil pressure valve lifters Aug. 1, 2005 5 years from the aforementioned date 
Nittan (Thailand) Co., Ltd. Thailand Technical assistance agreement on small engine valves Jan. 1, 2003 10years from the aforementioned date
Eaton Corporation U.S.A. License agreement on Nittan New Technology Variable Cam Phaser (NT-VCP) Dec.18, 2000 Dec.9, 2007
Shinwa Precision Co., Ltd. Korea License agreement on mechanical tappets Dec. 5, 2002 10years from the aforementioned date

 

Investment Activities

Investment Expenditure ( in millions of JPY )
- Mar. 2007 Mar. 2006 Mar. 2005
Group 3,647 4,777 2,037
Automotive components 2,633 4,223 1,645
Breakdown of capital investment by affiliate company of the automotive components business (for the year ended March, 2007) (in millions of JPY)
- Amount of investment Description of capitalization
Nittan Valve Co., Ltd. 1,912 Modification and rationalization of production equipment for engine valves
P.T. Federal Nittan Industries 342 Expansion of manufacturing equipment for engine valves
Shinwa Precision Co., Ltd. 316 Expansion of manufacturing equipment for valve lifters


Installment of New Equipment ( in millions of JPY )
Plant Equipment to be installed  Estimated amount of investment From To Increase in production capacity (%)
Nittan Valve Co., Ltd.
Headquarters
(Kanagawa Pref., Japan)
Manufacturing equipment for engine valves, NT-VCP etc. 1,287 2007.04 2008.03 No effect on
production
capacity,
as the purpose
is for
rationalization,
updating, and
research &
development.
Sanyo Plant
(Yamaguchi Pref., Japan)
Manufacturing equipment for engine valves and valve lifters 1,019 2007.04 2008.03
Headquarters
(Kanagawa Pref., Japan)
Manufacturing equipment for engine valves and gears 694 2007.04 2008.03
Nittan Thailand Co.,Ltd
Headquarters
(Thailand)
Manufacturing equipment for engine valves 286 2007.01 2007.12 No effect on
production
capacity,
as the purpose
is for rationalizing and revamping its operations as well as enhancing its  
research &
development capabilities.
Shinwa Precision Co., Ltd.
Headquarters
(Daegu, Korea)
Manufacturing equipment for valve lifters 269 2007.01 2007.12 10% increase
in production capacity