Toyoda Gosei Co., Ltd. Business Report FY2007
Business Highlights
Financial overview
Sales by region
Recent Developments in Japan
- Absorbing Toyoda Gosei Kyushu
The Company absorbed the operations of its wholly owned subsidiary, Toyoda Gosei Kyushu Co., Ltd. on January 1, 2008 in order to improve its productivity so as to more effectively respond to the increased production volume of car manufacturers in the Kyushu region. (From the Company's press release dated September 20, 2007)
- Capital Investment
The Company decided in November 2007 to manufacture interior/exterior components, in addition to body ceiling and safety products, at its Kita-Kyushu Plant.
>>> See Investment for more details
Recent Developments Outside Japan
-USA
In March 2008, the Company announced that it would establish a new plant in Mississippi, USA. to manufacture interior/exterior components.
>>> See Investment for more details
(in million JPY) |
FY2007 | FY2006 | Rate of Change (%) |
Factors |
Overall | ||||
Sales | 662,497 | 593,454 | 11.6 | - |
Operating income |
52,125 | 31,550 | 65.2 | - |
Ordinary income |
50,541 | 31,347 | 61.2 | - |
Net income |
30,802 | 15,943 | 93.2 | - |
Automotive component business | ||||
Sales | 631,384 | 560,114 | 12.7 | Sales of the automotive component business increased in all markets globally. New product development activities and active marketing efforts focusing on interior/exterior components and safety system products contributed to greater sales. |
Operating income |
51,285 | 35,420 | 44.8 | Operating income increased due to rationalization initiatives that reduced initial costs and improved its marketing activities worldwide, especially in Asia and Australia. |
Sales by region
(in million JPY) |
FY2007 | FY2006 | Rate of Change (%) |
Factors |
Japan | ||||
Sales | 407,620 | 374,191 | 8.9 | Increased sales volume to customers such as Toyota Motor, in addition to the Company's marketing activities promoting interior/exterior parts and safety systems contributed to greater sales. |
Operating income |
25,837 | 18,975 | 36.2 | Increased sales and rationalization activities such as reducing initial costs contributed to higher income. |
North America | ||||
Sales | 143,664 | 141,404 | 1.6 | Increased production by major customers and effective marketing activities contributed to greater sales. |
Operating income |
8,414 | 6,367 | 32.2 | Operating income increased, thanks to increased sales, and to reduced costs in connection with launching new production facilities. |
Australasia | ||||
Sales | 121,702 | 91,183 | 33.5 | Brisk demand mainly in China and Thailand contributed to greater sales |
Operating income |
15,572 | 6,648 | 134.2 | Expanding business operations mainly in China and Thailand contributed to increasing income. |
Others | ||||
Sales | 36,372 | 26,626 | 36.6 | Expanding business operations in the Czech Republic contributed to increasing sales. |
Operating income |
1,683 | (1,001) | - | Increased sales and rationalization efforts contributed to increasing income. |
Recent Developments in Japan
- Absorbing Toyoda Gosei Kyushu
The Company absorbed the operations of its wholly owned subsidiary, Toyoda Gosei Kyushu Co., Ltd. on January 1, 2008 in order to improve its productivity so as to more effectively respond to the increased production volume of car manufacturers in the Kyushu region. (From the Company's press release dated September 20, 2007)
- Capital Investment
The Company decided in November 2007 to manufacture interior/exterior components, in addition to body ceiling and safety products, at its Kita-Kyushu Plant.
>>> See Investment for more details
Recent Developments Outside Japan
-USA
In March 2008, the Company announced that it would establish a new plant in Mississippi, USA. to manufacture interior/exterior components.
>>> See Investment for more details
R&D
R&D Expenditure
(in million JPY) | FY2007 | FY2006 | FY2005 |
Automotive Parts Business | 22,300 | 19,900 | 19,000 |
Non-Automotive Parts Business | 3,600 | 5,300 | 5,400 |
R&D Structure
Each division's development department cooperated on global R&D activities in collaboration with the Technology Department, Production Technology Department, Technology Management Department, Development Department, Production Technology Development Department, Material Technology Department, and TG North America's technology headquarters and TG Europe, which are currently consolidated subsidiaries. By conducting these activities the Company aims to have eight of its products lead in market share in the world in 2010.
The Company established a Technical Center in Inazawa City, Aichi Prefecture, in 1961.
The Company will build its second technical development center in Japan in order to strengthen development activities to engineer advanced technology and production engineering techniques, especially in the area of safety systems. (From an article in the Nikkan Jidosha Shimbun on Dec. 15, 2007)
R&D Activities (FY2007)
-The Company developed, and now commercially produces, curtain airbags that cover the entire three rows of seats in vehicles in order to more effectively respond to rollovers.
-The Company developed, and now commercially produces, map-light source units that use LEDs and scuff plates.
- The Company developed, and now commercially produces, new opening trim weather-strips that not only are low in cost but also come in highly stylized designs.
-The Company developed full limit vent valves with a new design architecture, commercially producing them for new customers.
-The Company worked on developing materials such as water-borne paint for PP interior parts; products; and production technology that comply with environmental regulations.
-The Company worked on developing an all-composite, high-pressure hydrogen tank for fuel cell vehicles.
Technological Alliance
The Company and OSRAM GmbH in Germany have entered an agreement to allow the two entities, inclusive of their subsidiaries, to use each other's patents for specific technologies in Group III-V nitride compound semiconductor light emitting diodes (LEDs), including white LEDs technology. This agreement will provide both parties with greater freedom in their development efforts. New developments in LED technology will be further facilitated, including an acceleration of research to improve the luminosity of LEDs, by actively promoting research works at both companies. (From a press release on Sep. 28, 2007)
Patent License Contracts for Innovations in Technology (as of Mar. 31, 2008)
Company | Country | Contract | Period |
Eaton Corporation | USA | A patent license agreement for fuel valves. | Feb. 10, 1999 - Feb. 18, 2013 |
Autoliv Development AB | Sweden | A patent license agreement for curtain airbags. | Feb. 5, 2001 - Feb. 20, 2016 |
Stant Manufacturing, Inc. | USA | A patent license agreement for quick turn fuel caps. | Apr. 2, 2001 - Oct. 18, 2014 |
Visteon Global Technologies, Inc. | USA | A patent license agreement for fuel valves. | Nov. 20, 2001 - Aug. 24, 2010 |
Intier Automotive Interiors of America | USA | A patent and expertise license agreement for urethane spray surfaces | Nov. 18, 2002 - May 10, 2014 |
Technical Assistance Contracts (as of Mar, 31, 2008)
Company | Country | Contract | Period |
Stant Manufacturing, Inc. | USA | An expertise license agreement for conductive fuel caps | Nov. 17, 1998 - Dec. 21, 2018 |
TI Automotive Ltd. | UK | A patent license agreement for fuel cut-off valves | Sep. 12, 2002 - Oct. 16, 2009 |
Magna Steyr Fuel Systems | Germany | A patent license agreement for conductive fuel caps. | Feb. 26, 2004 - Dec. 21, 2018 |
Orbitronics Co., Ltd. | Pakistan | An expertise license agreement for steering wheels | Dec. 29, 2006 - Dec. 28, 2014 |
Pong Codan Rubber (M) Co., Ltd. | Malaysia | A technological licensing agreement on weather-strips | Jul. 16, 2007 - Jul. 15, 2012 |
Investment Activities
Capital Expenditure
Domestic Investment (FY2007)
The Company decided to manufacture interior/exterior components in addition to body sealing products and safety products at its Kita-Kyushu Plant in order to respond to automakers' increasing their production volume in the Kyushu region. In June 2008, the Company started to manufacture grills, back panels, bumper malls, meter rings, etc. at the Kyushu facility. The Company is planning to invest about 1.2 billion yen in fiscal 2008, and about 0.9 billion yen in fiscal 2009 to upgrade the facility. The company expects the sales of interior/exterior components at the Plant to be about 0.4 billion yen in fiscal 2008, and about 3.8 billion yen in fiscal 2010. (From the Company's press release dated November 14, 2007)
Overseas Investment (FY2007)
-USA
Investing about 2.1 billion yen, the Company will establish a new plant to manufacture interior/exterior components in Mississippi, U.S.A. The main items that the new facility will produce are peripheral components for instrument panels; console boxes; and radiator grills. Production will start in 2010. The new plant is being positioned as a satellite plant of its subsidiary, TG Missouri Corporation (TGMO), and will supply the products it produces to Toyota Motor Manufacturing Missisippi, Inc. (TMMMS), which will start operating around 2010. The Company expects first-year sales to be about 3.4 billion yen (From the Company's press release dated March 3, 2008).
Capital Investment Plan (FY2008)
-The Company plans to invest 61,000 million yen to construct and expand facilities company-wide. The investment in the automotive part business is expected to be 56,295 million yen.
(in million JPY) | FY2007 | FY2006 | FY2005 |
Automotive Parts Business | 49,300 | 52,000 | 44,400 |
Non-Automotive Parts Business | 3,800 | 2,900 | 1,200 |
Group | 53,100 | 54,900 | 45,600 |
Domestic Investment (FY2007)
The Company decided to manufacture interior/exterior components in addition to body sealing products and safety products at its Kita-Kyushu Plant in order to respond to automakers' increasing their production volume in the Kyushu region. In June 2008, the Company started to manufacture grills, back panels, bumper malls, meter rings, etc. at the Kyushu facility. The Company is planning to invest about 1.2 billion yen in fiscal 2008, and about 0.9 billion yen in fiscal 2009 to upgrade the facility. The company expects the sales of interior/exterior components at the Plant to be about 0.4 billion yen in fiscal 2008, and about 3.8 billion yen in fiscal 2010. (From the Company's press release dated November 14, 2007)
Overseas Investment (FY2007)
-USA
Investing about 2.1 billion yen, the Company will establish a new plant to manufacture interior/exterior components in Mississippi, U.S.A. The main items that the new facility will produce are peripheral components for instrument panels; console boxes; and radiator grills. Production will start in 2010. The new plant is being positioned as a satellite plant of its subsidiary, TG Missouri Corporation (TGMO), and will supply the products it produces to Toyota Motor Manufacturing Missisippi, Inc. (TMMMS), which will start operating around 2010. The Company expects first-year sales to be about 3.4 billion yen (From the Company's press release dated March 3, 2008).
Capital Investment Plan (FY2008)
-The Company plans to invest 61,000 million yen to construct and expand facilities company-wide. The investment in the automotive part business is expected to be 56,295 million yen.