Pacific Industrial Co., Ltd. Business Report FY ended Mar. 2018
Financial Overview |
(in million JPY) |
FY ended Mar. 31, 2018 | FY ended Mar. 31, 2017 | Rate of Change (%) |
Factors | |
Overall | ||||
Sales | 117,758 | 103,669 | 13.6 | -Sales rose, thanks to acquiring new orders. |
Operating income | 8,063 | 8,662 | (6.9) | -Income fell because of increases in variable costs that resulted from dealing with higher sales and in depreciation costs from capital investment. |
Ordinary income | 9,485 | 9,957 | (4.7) | |
Net income attributable to owners of the parent | 7,393 | 7,524 | (1.7) |
Product Orders and Awards of Recognition
-On May 22 The Company announced that it would acquire three Schrader Group companies producing automotive valves, one based in the U.S. and two in France, from U.K.-based Sensata Technologies Holding PLC (Sensata). The transaction, which is being valued at a total of approximately JPY 20 billion, is expected to be concluded by the end of July 2018. By enhancing its presence in the U.S. and Europe, in which Schrader has strength, Pacific Industrial will advance its global operation under a tetrapolar production structure. The company will enhance non-automotive valve business as well. Schrader has an established presence in the U.S. and Europe as a valve supplier for automobiles, aircraft, and industrial machinery. (From an article in the Nikkan Jidosha Shimbun on May 23, 2018)
Contract and Awards
-Stamped products: Developed a cold-stamping method that forms front side member reinforcements from high-tensile steel, winning the CE Special Award for Toyota’s Camry Project.
Medium-term management plan OCEAN-20
Target figures for Ocean-18 | FY ending Mar. 31, 2020 (Target) |
Consolidated sales (billion JPY) | 140.0 |
-Sales breakdown by products | Stamping/resin product 69%, Valve 31% |
Consolidated ordinary income | 8% range |
ROA | 7% range |
-The Company will formulate a long-term vision reaching until 2030 by the end of 2018. In the vision, the company aims to enhance its development and production technologies for tire valve- and automobile-use stamped parts, and utilize the Internet of Things (IoT). While enhancing its competitiveness in the existing businesses to establish a foundation for its future operations, Pacific Industrial will use its management resources in IoT intensively. It is expected that the electrification of vehicles and cooperation among suppliers will advance in the next ten years. To keep pace with industry trends, the company will strengthen its ties with other companies and universities. The long-term vision will gradually be made more concrete as the company releases its mid-term plans every three years. The first three-year mid-term plan, called "Ocean-20," will aim to increase sales in fiscal year 2020 (ends in March 2021) by 35% from FY 2016 to JPY 140 billion. After that, the company's growth strategy will be formulated and implemented in three stages. (From an article in the Nikkan Jidosha Shimbun on January 22, 2018)
-The Company is initiating the following in order to achieve the objectives outlined in its mid-term management plan:
- Reduce weight of stamped frame-parts in order to reduce body weight
- Set up a production structure that responds to the need for high-tensile parts
- Launch operations at Plant No. 2 at the Yoro Plant, in order to expand the production capacity of forged-stamped parts
- Improve the functionality and reduce the weight of resin products by using new materials and production methods
- Develop new TPMSs and increase production capacity in China
>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)
R&D Expenses |
(in million JPY) |
FY ended Mar. 31, 2018 | FY ended Mar. 31, 2017 | FY ended Mar. 31, 2016 | |
-Stamping/resin products business | 194 | 203 | 214 |
-Valve products business | 612 | 562 | 575 |
-Others | 4 | - | - |
-In Common | 301 | 232 | 149 |
Overall | 1,112 | 1,004 | 943 |
R&D Structure
-The R&D organization consists of the technology and production technology functions at each business, and the technology planning function.
-The Company's subsidiary, PI Systems, conducts R&D activities on software.
R&D Activities
Business segment |
Departments | Major activities |
Stamping products | -R&D department of the Technology planning center; -Stamping technology and Resin technology Departments of Stamping/resin business unit |
-Cold-stamping method that forms front side member reinforcements from high-tensile steel -Engine cover that improves NV performance by using urethane; and decoration technology for design parts -Awarded the CE Special Award for Toyota’s Camry Project |
Valve products | -Technology and Production technology departments of the valve and TPMS business unit | -Compact, lightweight, and low-energy TPMS transmitter -As for valves used in car air-conditioners, differential pressure valve for CO2 refrigerant air conditioners -Tooth-shaped parts for transmissions, which have high-precision shapes that are strong but lightweight |
Common | -Technology planning center | -R&D activities on metal plasticity processing technology and joining technology -R&D activities on complex materials -Developing products enabling wireless communications -Developing products and production methods that are eco-friendly based on reducing environmental impact as well as amount of materials used |
Capital Expenditure |
(in million JPY) |
FY ended Mar. 31, 2018 | FY ended Mar. 31, 2017 | FY ended Mar. 31, 2016 | |
Stamping/resin products | 15,343 | 12,294 | 7,808 |
-In Japan | 7,812 | 6,700 | 5,292 |
-Outside Japan | 7,531 | 5,593 | 2,516 |
Valve products | 5,516 | 4,391 | 4,220 |
-In Japan | 3,529 | 2,347 | 2,104 |
-Outside Japan | 1,987 | 2,043 | 2,116 |
Others | 12 | 17 | 40 |
Elimination | (40) | (69) | (82) |
Total | 20,832 | 16,633 | 11,988 |
<Stamping/resin products>
-In Japan, the company invested to install stamping facilities at the Higashi-Ogaki Plant and boost production and migrate to producing new products/dies for use on new-vehicle models.
-Outside Japan, the Company invested to expand and install stamping facilities at the Ohio Plant in the USA.
-In October 2017, completed construction of a new production plant in Thailand, with production to start from 2019.
-In Japan, the Company invested to expand the plants of and install machining equipment for the Pressure-forging Business.
-Outside Japan, invested to produce new aluminum diecast products and respond to increased production at its Korean Plant.
-The Company plans to make capital investments of JPY 19,480 million during the fiscal year that ends in March 2019.
Planned Capital Investments |
(As of Mar. 31, 2018) |
Facility (Location) |
Business segment | Purpose | Planned total investment (in million JPY) |
Start | Planned completion | Production capacity growth after completion |
The Company Nishi Ogaki Plant (Gifu Pref., Japan) |
Stamped and resin | New products, etc. | 11,260 | Dec. 2016 | Oct. 2020 | Increase production capacity of stamped products by 20%. |
The Company Higashi Ogaki Plant (Gifu Pref., Japan) |
Stamped and resin | New products, etc. | 1,266 | Jan. 2017 | Jan. 2020 | - |
The Company Yoro Plant (Gifu Pref., Japan) |
Stamped and resin, Valve | New products, etc. | 770 | May 2017 | Nov. 2019 | - |
The Company Kurihara Plant, Wakayanagi Plant (Miyagi Pref., Japan) |
Stamped and resin | New products, etc. | 799 | Dec. 2017 | Nov. 2019 | Increase production capacity of resin products by 100%. |
The Company Kyushu Plant (Fukuoka Pref., Japan) |
Stamped and resin | New products, etc. | 1,788 | Apr. 2017 | Oct. 2019 | Increase production capacity of stamped products by 20%. |
The Company Kita Ogaki Plant (Gifu Pref., Japan) |
Valve | New products, etc. | 2,513 | Oct. 2016 | Dec. 2019 | - |
The Company Mino Plant (Gifu Pref., Japan) |
Valve | Maintenance and retooling, etc. | 889 | Mar. 2016 | Mar. 2020 | - |
The Company Headquarters (Gifu Pref., Japan) |
Common | Maintenance and retooling, etc. | 938 | Jan. 2018 | Mar. 2019 | - |
Pacific Manufacturing Ohio, Inc. (Ohio, USA) |
Stamped and resin, Valve | New products, etc. | 5,579 | Apr. 2016 | Mar. 2019 | Increased production capacity of TPMSs by 100%. |
Pacific Manufacturing Tennessee, Inc. (Tennessee, USA) |
Stamped and resin | New products, etc. | 6,718 | Apr. 2016 | Mar. 2019 | Increase production capacity of stamped products by 100%. |
Pacific Valve (Taiwan) Co., Ltd. (Taichung, Taiwan) |
Stamped and resin, Valve | New products, etc. | 1,445 | Apr. 2016 | Mar. 2019 | Increase production capacity of stamped products by 20%. |
Pacific Valve Industrial Co., Ltd. (Yangsan, Korea) |
Valve | New products, etc. | 198 | Dec. 2017 | Mar. 2019 | - |
Pacific Air Controls Co., Ltd. (Asan, Korea) |
Valve | New products, etc. | 591 | Nov. 2016 | Mar. 2019 | - |
Pacific Industries (Thailand) Co., Ltd. (Chachoengsao, Thailand) |
Stamped and resin, Valve | New products, etc. | 326 | Jun. 2015 | Mar. 2019 | - |
Tianjin Pacific Auto Parts Co., Ltd. (Tianjin, China) |
Stamped and resin | New products, etc. | 2,964 | Jan. 2018 | Dec. 2018 | Increase production capacity of stamped products by 10%. |
Changsha Pacific Hanya Auto Parts Co., Ltd. (Changsha, China) |
Stamped and resin | New products, etc. | 234 | Jan. 2018 | Dec. 2018 | - |
Pacific Auto Parts Technology (Changshu) Co., Ltd. (Changshu, China) |
Valve | New products, etc. | 658 | Jan. 2018 | Dec. 2018 | Increased production capacity of TPMSs by 100%. |