Yorozu Corp. Business Report FY ended Mar. 2015
Business Highlights
Financial Overview |
(in millions of JPY) |
FY ended Mar. 31, 2015 | FY ended Mar. 31, 2014 | Rate of change (%) | Factors | |
Sales | 150,717 | 138,340 | 8.9 | 1) |
Operating Profit | 8,188 | 8,025 | 2.0 | - |
Ordinary profit | 10,639 | 9,425 | 12.9 | - |
Current net profit | 5,775 | 5,139 | 12.4 |
Factors
1) Sales
<Japan>
-Sales in the fiscal year ending March 2015 increased 2.8% y/y (JPY 52,988 million) due to increased production of the X-Trail by Nissan (its major customer) and strong sales of the Honda Fit and Vezel models.
<Americas>
- Sales in the fiscal year ending March 2015 increased 23.7% y/y (JPY 64,581 million) as a result of production increases in the U.S and Mexico and a favorable currency-translation rate due to the rectification of the strong yen.
<Asia>
- Sales in the fiscal year ending March 2015 increased 0.1% y/y (JPY 48,722 million) due to lower vehicle sales in Thailand, even though production increased in China and there was a favorable currency-translation rate due to the rectification of the strong yen.
Mid-term management plan: Yorozu Spiral-up Plan 2017
-During the fiscal year ending March 2015, the Company announced its new, mid-term management plan called Yorozu Spiral-up Plan 2017, which will cover FY2015-FY2017. The Company plans to develop an ideal structure in terms of what it should be like in a period of 10 years, to 2024. The Company aims at becoming a "suspension system maker" creating single-unit, integrated suspension systems, from conducting performance development activities up to launching commercial production. It aims at doubling its consolidated sales, to JPY 300 billion, and achieving a profit margin of 7% or higher. The roadmap for achieving this requires meeting the following targets in FY2017.
FY ended Mar. 31, 2015 | FY ending Mar. 31, 2018 (Plan) |
|
Consolidate sales (billions of yen) | 150 | 180 |
Consolidate operating margin (%) | 5% | 6% |
-The three pillars to achieving the targets under the Yorozu Spiral-up Plan 2017
1) Further strengthening product appeal and R&D capabilities
- Creating technology for developing suspension systems: strengthen R&D capabilities to develop suspension modules, rear-suspension modules, etc.
- Responding to needs in terms of ultra-lightweight, high rigidity, and low-cost: Develop new materials, designs/architectures, and production methods
- Improving technology on development-simulation: advance virtual development activities
- Revising the YPW (Yorozu Production Way): achieve extraordinary quality and innovative cost-reductions
2) Expand sales to major global OEMs
- Further increasing orders from Japanese OEMs
- Expanding sales channels targeted at European and American OEMs and advancing sales to OEMs in emerging countries: establish European office
- Strengthening global supply structure: study idea of establishing supply hubs that cover the Alliance, building third plant in China, and building second plant in the U.S.
3) Strengthen global management that emphasizes diversity
- Hiring and regularizing employees, and emphasizing diversity: Ensure and regularize enough employees in anticipation of future business operations
- Developing and exchanging human resources on a global level: develop human resources based on career plans
- Further strengthening matrix organization by function: strengthen global communication based on a 3D matrix organization
New Office in Europe
-The Company will establish a new office in Europe within three fiscal years of its new mid-term business plan that starts from April 2015. The mid-term business plan aims to increase its net sales in the fiscal year ending in March 2018 (FY 2017) to JPY 180 billion, a 20% increase from the FY 2014 sales forecast. The Company intends to achieve the target by increasing sales to Japanese car manufacturers as well as major U.S. and European automakers. (From an article in the Nikkan Jidosha Shimbun on March 16, 2015)
New Plant
<U.S.>
-The Company will set up a new plant in the U.S. The company will choose a candidate site in the southern U.S., planning to start production during the fiscal year ending March 2018. The suspension maker expects a shortage of production capacity at its existing plant in Tennessee in line with Nissan's move to boost production in the U.S. Nissan is the company's major customer. The Company will construct a plant that covers whole processes from stamping to assembly in the southern part of U.S., where other Japanese and European automakers are also operating. The Company intends to win new contracts and strengthen its presence in the U.S., expecting a market expansion thanks to a pickup of the economy. (From an article in the Nikkan Jidosha Shimbun on January 5, 2015)
Major Contracts
-Major contracts concluded in FY ended March 2015
Customer | Location | Model | Components | Components production plant | Start of delivery |
Nissan | North America | Maxima | -Front members -Rear members -Rear links and others |
Yorozu Automotive Tennessee, Inc. (YAT) | Apr. 2015 |
Titan | -Front upper links -Front lower links |
Yorozu Automotive Tennessee, Inc. (YAT) | Oct. 2015 | ||
Murano | -Front suspension members -Rear suspension members -Rear links and others |
Yorozu Automotive Tennessee, Inc. (YAT) | Dec. 2014 | ||
China | Murano | -Front suspension members -Rear suspension members -Rear link and others |
Wuhan Yorozu Bao Mit Automotive Co., Ltd. (W-YBM)) | Jul. 2015 | |
Lannia | -Front members -Transverse links -Rear beam and others |
Yorozu Bao Mit Automotive Co., Ltd. (G-YBM) | Sept. 2015 | ||
Mexico | Navara | -Front suspension upper arms -Front suspension lower arms -Rear suspension upper arms -Rear suspension lower arms -Brake pedals -Clutch pedals |
- | - | |
Thailand | Navara | -Front suspension upper arms -Front suspension lower arms -Rear suspension upper arms -Rear suspension lower arms -Brake pedals -Clutch pedals |
- | - | |
Brazil | March | -Front suspension members -Rear axle beams |
Yorozu Automotiva do Brasil Ltda. (YAB) | - | |
Versa | -Front suspension members -Rear axle beams |
Yorozu Automotiva do Brasil Ltda. (YAB) | - | ||
Honda | Japan | S660 | -Front arms | Yorozu Aichi | Feb. 2015 |
N-BOX SLASH | -Front lower arms -Rear axle beams |
- | - | ||
India | Mobilio | -Front suspension members | - | - | |
Indonesia | HR-V | -Front suspension members | - | - | |
Mazda | Mexico | Mazda2 | -Canister brackets | Yorozu Automotive Guanajuato de Mexico, S.A. de C.V. (YAGM) | Apr. 2015 |
Thailand | Mazda2 | -Front members -Rear torsion beams |
Yorozu (Thailand) Co., Ltd. (YTC) | Oct. 2014 | |
Suzuki | Thailand | Ciaz | -Body parts -Front subframes -Front lower arms |
Yorozu (Thailand) Co., Ltd. (YTC) | Jun. 2015 |
Renault | India | Kwid | -Front members -Rear axle beams -Transverse links -Tie rods |
Yorozu JBM Automotive Tamil Nadu Pvt. Ltd. (YJAT) | May 2015 |
Awards
-Major awards received in 2014
Award given by | Award-Winner | Award |
Isuzu | Yorozu HQ | Quality Achievement Award |
Mazda | Yorozu HQ | Quality Award For Consecutive Zero Defects |
Hino Motors Manufacturing U.S.A., Inc. (HMMUSA) | Yorozu Automotive Tennessee, Inc. (YAT) | Quality Excellence Award |
Nissan | Yorozu HQ | Japan Regional Quality Award |
Hino | Y-Ogura Automotive (Thailand) Co., Ltd. (Y-OAT) | QA Improvement Activity |
Nissan | Yorozu Bao Mit Automotive Co., Ltd. (G-YBM) | Supplier Excellence Award |
Nissan | Yorozu Mexicana S.A. de C.V. (YMEX) | Americas Regional Quality Award |
Nissan | Yorozu Mexicana S.A. de C.V. (YMEX) | Americas Regional Quality Award |
Nissan Shatai | Yorozu HQ | Quality Contribution Award |
Outlook for FY ending Mar. 31, 2016 |
(in million JPY) |
FY ending Mar. 31, 2016 (Forecast) |
FY ended Mar. 31, 2015 (Actual) |
Rate of Change (%) |
|
Sales | 165,000 | 150,717 | 9.5 |
Operating income | 9,000 | 8,188 | 9.9 |
Ordinary income | 9,100 | 10,639 | (14.5) |
Net income | 4,800 | 5,775 | (16.9) |
>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)
R&D Expenditure |
(in millions of JPY) |
FY ended Mar. 31, 2015 | FY ended Mar. 31, 2014 | FY ended Mar. 31, 2013 | |
Overall | 6,091 | 1,603 | 1,404 |
R&D Center
-The Company invited its business partners and the press to show the Yorozu Global Technical Center (YGTC), which has just started operations in Oyama, Tochigi prefecture. By enhancing its technological development capability with its new technical center, the Company aims to sharpen its competitive edge based on the integrated production covering all the processes from development to manufacturing. With an investment of JPY 1.1 billion, the new technical center has been built on the site of the company's production subsidiary, Yorozu Tochigi Corporation. (From an article in the Nikkan Jidosha Shimbun on July 5, 2014)
New Inspection Jigs
-The Company started production of inspection jigs by using a 3D printer instead of combining metal parts. Thanks to the 3D printer, production time has been cut by 84% and the sizes of the jigs have also been reduced. The Company also reduced the weight of the jigs by 95% by using plastic parts. The Company will initially use the jigs to inspect new parts, and then consider using it for other mass-produced parts. At present, the jigs cannot be used to inspect hot parts, but the Company says it will make necessary improvements so that they can be used for welded parts. (From an article in the Nikkan Jidosha Shimbun on July 4, 2014)
Product Development
Development of highly rigid pipe-beam
-A rear-beam is being developed based on a new design and production method, which will improve body performance of next-generation cars. Based on stamp-forming and heat-processing, the tensile strength of the metal pipe will be enhanced three-times, from 440Mpa to 1,470MP.
Development of lightweight suspension member
-The Company developed a lightweight suspension member that is 20% lighter than conventional products, by including high-tensile steel in the member's material.
Improving development-simulation technology
-By developing the latest analysis system, the Company is aiming to improve the precision of development activities and further reduce development time.
Technology Licensing Agreements |
(As of Mar. 31, 2015) |
Licensee | Country | Contract period |
Auto Chassis International S.N.C. (ACI) | France | The contract became effective on May 1, 2005 and shall remain in effect until the production of the relevant passenger car is ceased. |
Jay Bharat Maruti Ltd. (JBML) | India | The contract became effective on Mar. 2, 2009 and shall remain in effect until the production of the relevant passenger car is ceased. |
DK Austech Co., Ltd | Korea | The contract became effective on Dec. 1, 2012 and shall remain in effect until the production of the relevant components is ceased. |
JBM Auto Limited (JBM) | India | The contract became effective on Sep. 1, 2012 and shall remain in effect for seven years. |
JBM Auto Limited (JBM) | India | The contract became effective on Jul. 22, 2013 and shall remain in effect for seven years. |
JBM Auto Limited (JBM) | India | The contract became effective on Apr. 2, 2014 and shall remain in effect for seven years. |
Capital Investment |
(in millions of JPY) |
FY ended Mar. 31, 2015 | FY ended Mar. 31, 2014 | FY ended Mar. 31, 2013 | |
Overall | 17,833 | 21,588 | 17,057 |
Capital investment targets in the fiscal year ending March 2015
- Japan: JPY 1,808 to respond to new vehicle models and to build facilities and equipment at the Yorozu Global Technical Center
- U.S.: JPY 9,265 to respond to new vehicle models in the U.S. (YAT) and in Mexico (YMEX); and build a second facility in Mexico (YAGM) and the first facility in Brazil (YAB).
- Asia: JPY 6,760 to respond to new vehicle models and expand operations in Thailand at YEST and in China at W-YBM.
Investments Outside Japan
-The Company plans to introduce 3,000-ton stamping machines to manufacture products using ultra-high-tensile steel at its facilities in China and Mexico. During the period between April 2016 and March 2018, the Company will install a stamping machine in two different Chinese plants and introduce one at its Mexican plant. By March 2018, the Company also plans to add the large stamping machine to its plant in Tennessee, U.S., which is the Company's only overseas facility that currently operates a 3,000-ton stamping machine. The use of high-strength ultra-high-tensile steel is extending to suspension parts. The Company intends to boost its overall supply of stamped parts, while increasing the number of overseas facilities that can handle ultra-high-tensile steel. (From an article in the Nikkan Jidosha Shimbun on March 27, 2015)
-The Company announced that it will raise up to JPY 7.982 billion (approximately USD 77.8 million) through an issuance of new shares and disposal of its own shares. The Company plans to issue 3 million new shares through a public offering and to dispose of 1 million own shares. The procurement fund will be appropriated to capital expenditures in overseas facilities in U.S., Mexico, Brazil, Thailand, and China. (From a press release on August 18, 2014)
New Facilities |
(As of Mar. 31, 2015) |
The Company and its subsidiaries | Details | Planned investment amount (in millions of JPY) |
Start of investment | Planned completion |
Lend-lease contract (Yorozu Tochigi Corp.) | Stamping machines | 150 | Jul. 2015 | Jan. 2016 |
Facilities for new vehicle models | 131 | Jun. 2014 | May 2016 | |
Lend-lease contract (Yorozu Oita Corp.) | Facilities for new vehicle models | 775 | Nov. 2014 | Apr. 2016 |
Yorozu Automotive Tennessee, Inc. | Stamping machines | 858 | Jul. 2015 | Jul. 2015 |
Facilities for new vehicle models | 749 | Jan. 2015 | Oct. 2015 | |
Yorozu Automotive Guanajuato de Mexico, S.A. de C.V. | Stamping machines and other production equipment | 598 | Jan. 2015 | Oct. 2015 |
Yorozu Automotive Do Brasil Ltda. | Facilities for new vehicle models | 431 | Nov. 2015 | Dec. 2015 |
Yorozu (Thailand) Co.,Ltd. | Facilities for new vehicle models | 2,057 | Jan. 2015 | Dec. 2015 |
Yorozu Bao Mit Automotive Co.,Ltd. | Plant buildings | 424 | Oct. 2014 | May 2015 |
Facilities for new vehicle models | 550 | Mar. 2015 | Sep. 2015 | |
Wuhan Yorozu Bao Mit Automotive Co., Ltd. | Plant buildings | 864 | Sep. 2014 | Jun. 2015 |
Stamping machines and other production equipment | 2,074 | Mar. 2014 | Dec. 2015 | |
Facilities for new vehicle models | 1,123 | Mar. 2014 | Sep. 2015 | |
Yorozu JBM Automotive Tamil Nadu Pvt Ltd. | Facilities for new vehicle models | 512 | Jun. 2014 | Jul. 2015 |
PT. Yorozu Automotive Indonesia | Stamping machines and other production equipment | 119 | Aug. 2014 | May 2015 |