NGK Spark Plug Co., Ltd. Business Report FY2006
Business Highlights
(in
millions of JPY) |
FY2006 | FY2005 | Rate
of Change |
Factors |
Overall | ||||
Sales | 344,891 | 284,884 | 21.1% | |
Operating income | 52,401 | 41,513 | 26.2% | |
Ordinary income | 53,855 | 43,130 | 24.9% | |
Current net income | 34,072 | 25,104 | 35.7% | |
Automotive | ||||
Sales | 185,601 | 165,279 | 12.3% | See note |
Operating income | 33,199 | 29,356 | 13.1% |
Factors
- Automotive
-Following fiscal 2005, the growth in demand in emerging markets and the
price hikes in fuel had a positive effect on increasing Japanese and Korean
automakers' production volumes. Sales of mainstay products including spark
plugs, zirconia oxygen sensors increased at a healthy pace.
-Sales of ceramic glow pugs having properties enabling them to rapidly
rise in temperature sold well in Europe and other industrial
nations. These plugs are compliant with strict environmental regulations.
Also selling well in Europe and other countries were universal air/fuel
ratio sensors, wide-range temperature sensors, and some of the Company's
other main products.
-The Company shipped more products than it had planned in the aftermarket
sector, with high demand coming from growing markets such as Eastern Europe
and Russia.
Domestic Business
- In Oct. 2006, the Company announced that it will expand its Miyanojo
Plant in Satsumagun, Kagoshima Prefecture in order to increase its spark
plug production capacity.
Overseas Business
- In Aug. 2006, the Company established a subsidiary in India for production
and sales of spark plugs.
- In Nov.. 2006, the Company announced that it will dissolve a technical
tie-up with Lectrolite (Pty) Ltd, a spark plug manufacturing company in
Republic of South Africa, and establish a new manufacturing company through
joint capital investment with Imperial Holdings Limited, the parent company
of Lectrolite.
See Investment for details
Challenges for the future
<Automotive Division>
Spark Plugs:
The Company is working to raise profits in the new car market by conducting
sales and promotional activities on high value-added plugs.
Glow Plugs:
The Company is working to make these plug its third largest profit-generating item
in the automotive business through expanding its sales channels in the
diesel vehicle market.
Sensor Business:
The Company is working to expand its share in both the gasoline- and diesel-vehicle
markets by accelerating the speed of development activities and collaborating
with its systems makers.
R&D
(in millions of JPY) | FY2006 | FY2005 | FY2004 |
Overall | 16,253 | 14,691 | 14,359 |
R&D expenditures, excluding costs for upgrading current products; and applied research | 2,841 | 2,844 | 2,840 |
Automotive | 1,629 | 1,587 | 1,401 |
-The major sections conducting research and
development activities are the multidiscipline laboratory, which is a
part of the head office, and the technical divisions at each department.
R&D personnel participate also in academic conferences as well as
associations in both Japan and overseas, in addition to conducting joint
research with universities and national research institutes.
<R&D activities of the Automotive
Division>
The Company is working developing the following products:
Plugs:
- Spark plugs compatible with gasoline engines that have higher output
levels; and bioethanol engines.
- Diesel engine glow plugs capable of responding to low compression.
Sensors:
- Several types of emission gas sensors including oxygen sensors and universal
air/fuel ratio sensors.
- Several types of temperature sensors including wide-range temperature
sensors.
- Sensors to detect the level of hydrogen in fuel-cells
- Sensors to detect hydrogen leaks
Other Areas:
- Development and commercialization of ignition units, aiming to achieve
enhanced durability of plugs for gasoline engines
- Development of next-generation ASICs (specific purpose ICs) for universal
air/fuel ratio sensors. These are equipped with an interface for in-vehicle
control circuits.
<Main R&D results in FY2006>
Plugs:
- Development of spark plugs for next-generation direct injection gasoline
engines and spray-guided direct injection engines.
- Development of glow systems to best control the temperature of glow
plugs.
Sensors:
- Development of universal air/fuel ratio sensors for diesel engines.
- Development of oxygen sensors specialized in identifying downstream
components of gas emitted from catalysts.
Other Areas:
- Development of small, next-generation ASICs with improved air/fuel ratio
sensing accuracy; and a self-diagnosis function for universal air/fuel
ratio sensors.
Investment Activities
(in millions of JPY) | FY2006 | FY2005 | FY2004 |
Overall | 29,271 | 26,919 | 13,955 |
Automotive | 17,667 | 18,534 | 8,817 |
Domestic Business
The Company announced that it will expand its Miyanojo Plant in Satsumagun, Kagoshima Prefecture in order to increase its spark plug production capacity. The Company has earmarked about 7 billion yen to build an additional facility within the existing plant site for the production of spark plug insulators. The Company's second ceramic plant (total floor area: approximately 16,000 square meters) will raise its monthly insulator production capacity to 16 million units. The construction work will begin this month, with operations scheduled to start in April 2008. (From an article in the Nikkan Jidosha Shimbun on Oct.26, 2006)
Overseas Business
The Company announced the establishment of a subsidiary in India for production and sales of spark plugs. The new plant will start production by December 2007 to supply spark plugs to manufacturers of automobiles and motorcycled with the aim of producing about 15 million spark plugs a year in 2010. It is named "NGK Spark Plugs (India) Private Ltd," and capitalized at about 100 million yen wholly invested by the Company. The new subsidiary was established in August 2006 in the Bawal Industrial park in Haryana to the southwest of Delhi. (From an article in the Nikkan Jidosha Shimbun on Sep.29, 2006)
The Company announced that it will dissolve a technical tie-up with Lectrolite (Pty) Ltd, a spark plug manufacturing company in Republic of South Africa, and establish a new manufacturing company through joint capital investment with Imperial Holdings Limited, the parent company of Lectrolite. The new company will start operation in May 2007 to produce 20 million spark plugs in the first fiscal year. It will be established in the suburbs of Johannesburg with an investment of 30 million rands (about 0.5 billion yen). (From an article in the Nikkan Jidosha Shimbun on Nov.29 2006)
New facilities for the automobile related business etc. (As of March 2007)
Name Name of the business (Location) |
Type of facility | Planned
amount of investment (million JPY) |
Start | Planned completion | Increased capacity after the investment |
Head Office
factory (Nagoya-city, Aichi) |
Spark plug manufacturing facilities | 2,103 | 2007.03 | 2008.03 | Note 1 |
Research facilities | 822 | 2006.10 | 2007.12 | - | |
Komaki factory (Komaki-city, Aichi) |
Plug and sensor-related parts manufacturing facilities | 2,776 | 2007.03 | 2008.03 | Note 1 |
Research facilities | 2,393 | 2006.10 | 2008.03 | - | |
Miyakonojo Factory (Satsuma-gun, Kagoshima) |
Spark plug insulator manufacturing facilities | 6,806 | 2007.04 | 2008.06 | Note 2 |
Spark plug manufacturing facilities | 2,092 | 2006.10 | 2008.03 | Note 1 | |
Ceramic Sensor Co., Ltd. (Komaki-city, Aichi) |
Oxygen sensor production facilities (lease) | 1,508 | 2006.10 | 2008.03 | Note 1 |
Subsidiaries | |||||
NGK Spark Plugs (U.S.A.), lnc. | Spark plug and sensor manufacturing facilities | 1,700 | 2007.04 | 2008.06 | Note 3 |
Ceramica e Velas de Ignicao NGK do Brasil Ltda | Spark plug manufacturing facilities | 1,162 | 2007.01 | 2007.12 | Note 1 |
NGK Spark Plugs (India) Pvt. Ltd. (India) | Spark plug manufacturing facilities | 623 | 2006.10 | 2007.12 | Note 4 |
Nittoku Seisakujyo Satsuma Plant (Satsuma-gun, Kagoshima) |
Spark plug parts manufacturing facilities | 570 | 2007.04 | 2008.04 | Note 1 |
Note 2: Annual production capacity of spark plug insulators will increase by 60 million units.
Note 3: Annual production capacity of assembled spark plugs will increase by 20 million units.
Note 4: Annual production capacity of assembled spark plugs will increase by 15 million units.