Archives of Past Exhibits: JTEKT

Tokyo Motor Show 2015

Driving simulator: SODA

-Experience the evolution of Electric Power Steering System (EPS)

TOYOTA FCV "MIRAI" Cut model

Column-type EPS with Motorized Tilt & Telescopic Function (C-EPS) / Intermediate Shaft

Installed vehicle: Toyota "MIRAI"

Ball Bearing for Counter Drive Shaft of Transfer

Installed vehicle: Toyota "MIRAI"

High-pressure Hydrogen Gas Valve for FCV / Regulator for FCV

Installed vehicle: Toyota "MIRAI"

High-pressure Hydrogen Gas Valve for FCV / Regulator for FCV

Installed vehicle: Toyota "MIRAI"

Super-Low-Friction Torque Tapered Roller Bearings / Intelligent Torque Controlled Coupling (ITCC)

Intelligent Torque Controlled Coupling (ITCC)

The 3rd Generation Tapered Roller Bearing Hub Unit (T-HUB)

Column type EPS (C-EPS)

Rack-Parallel type EPS (RP-EPS)

Dual-Pinion type EPS (DP-EPS)

Installed vehicle: Nissan"Elgrand"

Products contributing to the HV Driveline Unit

Products contributing to the Engine Unit

2015 IAA Frankfurt Motor Show

Cutaway of Toyota Mirai

Hub unit

Regulator

High pressure hydrogen gas valve

2015 JSAE Automotive Engineering Exposition

Products contributing to FCV

High-pressure hydrogen gas valve

Installed vehicle: Toyota "MIRAI" -Keeping high-pressure hydrogen gas in the tank, and supplying the gas to the regulator (70MPa).

Pressure-reducing valve

Installed vehicle: Toyota "MIRAI" -Reducing the high-pressure hydrogen gas supplied from the tank to low-pressure hydrogen gas (1MPa).

Rack Parallel type Electric Power Steering (RP-EPS)

Column type Electric Power Steering (C-EPS)

Installed vehicle: Toyota "Alphard"

The 3rd generation tapered roller bearing hub unit for pickup truck

Installed vehicle: GM Chevrolet "Silverado"

Compact and low-friction hub unit for light vehicle

Installed vehicle: Suzuki "Alto", Honda "N-ONE", Daihatsu "Mira e:S"

TORSEN compact type-C

-Proven NVH behavior. Installed vehicle: Toyota Lexus "LS600h", "Land Cruiser Prado", Audi "A8"

TORSEN type-B

Installed vehicle: Toyota "86"

Shanghai International Automobile Industry Exhibition 2015

Products carried in the driveline system

Super-low friction torque tapered roller bearings

Improved the mud-water performance of driveline oil seal

Low torque driveline oil seal

Column electric power steering (C-EPS) system

-For small cars of Chinese manufacturers.

Dual-pinion assist electric power steering

-For medium cars.

Pinion assist type electric power steering

--For medium cars.

Rack parallel type electric power steering (RP-EPS)

-For executive/luxury cars.

High torque column type electric power steering system

-For SUV.

Electric oil pump for start & stop

Torsen type-B

Column type electric power steering (C-EPS)

Low friction, light weight hub unit

Compact, lightweight hub unit

High pressure hydrogen gas valve

Single ball bearing for counter drive shaft of transmission

Pressure-reducing valve

Tapered roller bearing for differential gear

Compact and low-friction hub unit

Compact, lightweight hub unit

Ultralow-torque seals for hub units

Tapered roller bearing hub units

The 3rd generation tapered roller bearing hub unit for pick-up

Electronically controlled 4WD system(ITCC)

JTEKT ITCC adopted for compact torque vectoring unit

Compact torsen type-C

Torsen type-B

Long life special heat treatment (SH process) bearing for HV unit

Compact, lightweight tapered roller bearing for differential gear side

Improved the dust resistance of engine oil seal

Low friction needle roller thrust bearings

Miniature/small diameter ball bearing

Idler pulley

Single ball bearing

Water pump bearing

Needle roller bearing, roller finger follower

China Auto Parts And Service Show 2014

Rack parallel type electric power steering

Electric power steering system for small cars

Pinion assist type electric power steering system

Dual-pinion assist type electric power steering system

High torque column type electric power steering system for SUV

Propeller shaft, drive shaft

Low friction torque tapered roller bearings for axle differential

Low torque oil seal of drive system

Compact and low friction hub unit

Water pump bearings

Jtekt ITCC adopted for compact torque vectoring unit

Compact Torsen type-C smart module

Low friction needle roller thrust bearings

Tapered roller bearings

Miniature ball bearings, small diameter ball bearings

Single ball bearings

2014 JSAE Automotive Engineering Exposition

General Exhibit

Electric oil pump for start & stop

Installed vehicle: Toyota "Corolla" Suzuki "HUSTLER" Nissan "Note"

Low friction and resin compatible grease for sliding contact between resin and steel

Rack parallel type electric power steering

The 3rd generation tapered roller bearing hub unit for pickup truck

Electric Oil Pump for Start Stop

-Within resin case, Connector integrated. -Size reduced by 42% Installed vehicle: Toyota "Corolla"(Option), Suzuki "HUSTLER", Nissan "Note"

TORSEN Compact type-C

-Components are reduced and integrated. Installed vehicle: Audi "Quattro", Toyota "Land Cruiser Prado", Lexus "LS600h"

Low friction and Resin compatible Grease for Sliding contact between resin and steel

-Example of Motor reducer -Co-development with Resin maker -Patent applied.

Rack Parallel type Electric Power Steering (RP-EPS)

-The smallest in class

Ceramic ball bearing for Turbocharger

Adopted by IHI.

3rd generation, Tapered Roller Bearing Hub Unit

-Unitization of inner ring and shaft led to higher strength / stiffness and light in weight. Installed vehicle: GM Chevrolet "Silverado"

General Exhibit (1)

General Exhibit (2)

General Exhibit (3)

General Exhibit (4)

General Exhibit (5)

General Exhibit (6)

General Exhibit (7)

2014 Auto China - Beijing International Automotive Exhibition

High torque column type electric power steering system for SUV

EPS system for small cars

Rack parallel type electric power steering

Roller finger follower & Water pump bearing

Tapered roller bearing

Compact Torsen type-C smart module

Electronically controlled AWD system (ITCC)

Hub bearing

Ultralow-torque seals for hub units & Hub bearing

Super low friction torque tapered roller bearings for axle differential

Needle roller bearing & High speed planetary cage and roller needle bearing

Low friction needle roller thrust bearings

Long life special heat treatment (SH process) bearing for HV unit

Delhi Auto Expo 2014

Hydraulic power steering system with electric-powered pump

Dual-pinion assist electric power steering

Column type electric power steering system for compact car

Products contributing to the MT driveline unit

Bearings made in India

Lightweight hub unit with low-friction torque seal

Hub unit with deflector seal

Torque management system

Electronically controlled AWD system

Driveline seal

Column-electric power steering system

Exhibited as product of JTEKT Sona Automotive (JV with Sona Koyo Steering Systems )

Tokyo Motor Show 2013

Product lineup

Rack Parallel type EPS

Application Example of Rear Differential Unit

Products Contributing to the HV Driveline Unit

Example of Bearing Application to FR Vehicle AT Unit

Electronically Controlled AWD System (ITCC)

TORSEN

Compact & Light-weight Driveshaft

Installed vehicle: Toyota "Auris", "RAV4" Daihatsu "Mira", "Move" Suzuki "Spacia", "Wagon R"

Compact & Low-Friction Hub Unit

Hub Unit with Deflector Seal

Electric Oil Pump for Start & Stop

Oil Pump for CVT

2013 IAA Frankfurt Motor Show

Product lineup

Products Contributing to the Driveline Unit (HV)

Products Contributing to the Driveline Unit (MT)

Products Contributing to the Driveline Unit (AT)

Rack Parallel type EPS

Dual Pinion type EPS

Pinion type EPS

Column type EPS

High Performance Thrust and Radial Needle Bearings for Direct Injection pump System

Variable Oil Vane Pump

Specific Roller Bearings for Balancer Shaft Applications

Special Cylindrical and Needle Rollers Bearings for Double Clutch Systems

TORSEN type B

Intelligent Torque Controlled Coupling

JSAE 2013

Electronically controlled 4WD system Electric oil pump for vehicles with idle stop
 Installed vehicle:
 Nissan "Note", "March"
 Suzuki "Wagon R"
 Toyota "Corolla (optional)"
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Dual-pinion type electric power steering, intermediate shaft & motor reducer Column-type electric power steering system
 Installed vehicle:
 Citroen "C3", "C4"
 Toyota "Vitz"
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Super-low-friction torque tapered roller bearings for axle differential TORSEN type B
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Compact TORSEN type C

AUTO Shanghai 2013

Product system Steering system
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EPS somatosensory machine Super-low-friction torque tapered roller bearings
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China Auto Parts and Service 2011

Hydraulic pump Intermediate shafts(C-EPS system)
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Column-assist electric power steering system
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Board sub assembly of torque sensor ECU
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Dual pinion assist electric power steering Hydraulic power steering system with motor driven pump
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Controlled stress planetary shaft
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High speed thrust bearings Roller finger follower
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Lightweight hub unit Compact TORSEN type -C
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Electrically controlled AWD system Compact and lightweight CVJ
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JSAE 2012

Twin ITCC Electronically controlled coupling for 4WD with transversely-mounted Front-engine (ITCC)
Installed vehicle:
Nissan "Juke"
Installed vehicle:
Ford "Escape", "Escape Hybrid"
GM "Chevrolet Traverse"
Lexus "RX"
Nissan "Juke", "X-Trail"
Toyota "Alphard", "RAV-4", "Vitz"
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TORSEN Differential Type-B Compact TORSEN Type-C
Installed vehicle:
Alfa Romeo "147 Q2"
Lexus "LFA", "IS-F"
Toyota "86"
Installed vehicle:
Lexus "LS600h"
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TORSEN differential Type-C Compact & Light-weight driveshaft
Installed vehicle:
Audi "Q7"
Lexus "LS600h"
Toyota "Land Cruiser"
Installed vehicle:
Daihatsu "Mira e:S"
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Dual-pinion assist electric power steering (DP-EPS) system Hydraulic power steering system with electric-powered pump
Installed vehicle:
Daimler "A-class", "B-class"
Installed vehicle:
Mazda "Axela"
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Variable Flow Control (V.F.C) pump Column-assist electric power steering (C-EPS) system
Installed vehicle:
Toyota "Land Cruiser Prado"
Installed vehicle:
Subaru "BRZ"
Toyota "86"
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Low friction torque tapered roller bearing Oil seal for transmission input shaft
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Transmission for hybrid vehicle Oil seal for diff side (LH)
Installed vehicle:
Toyota "Aqua"
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Low friction needle roller thrust bearing Shell-type needle roller bearing
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Shell-type needle roller bearing with cage Thrust needle roller bearing
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Planetary shaft Application of hub with wheel speed sensor to hybrid vehicle - for non-driven wheel
Installed vehicle:
Toyota "Aqua"
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Application of hub unit with wheel speed sensor to hybrid vehicle - for driving wheel Low friction / low weight hub unit
Installed vehicle:
Toyota "Prius"
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Low friction / light weight hub unit Super-low-friction torque tapered roller bearings for axle differential
Installed vehicle:
Daihatsu "Mira e:S"
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Beijing International Automotive 2012

Ultralow friction torque tapered roller bearings for axle differentials Compact and lightweight tapered roller bearings for differential gear side
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Bearings Oil seals
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Roller finger follower Controlled stress planetary shaft
   
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High speed thrust bearings Driveshaft
 
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Compact TORSEN type-C Torque sensing LSD(TORSEN)

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Electronically controlled AWD system Compact SUV to be equipped with JTEKT ITCC

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Hub bearing  Small lightweight column-type electric power steering system
Light vehicles
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Manual steering gear (C-EPS system) Rack direct-drive electric power steering

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Hydraulic pump Electric control unit
 
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Dehli Auto Expo (India) 2012

JTEKT Eco-Package Overview of Bawal New Plant
 
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1-liter Engine Vehicle Class Small, Lightweight Column-type Electric Power Steering System TORSEN Differential
Installed Vehicles:
Nissan "March(Micra)"
     

 

Light Vehicle Class Small, Lightweight Column-type Electric Power Steering System Hydraulic-electric Power Steering System
Installed Vehicles:
Daihatsu "Move"

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Dual-pinion Assist Electric Power Steering (DP-EPS) System Compact, Lightweight Driveshaft
Installed Vehicles:
Toyota "Estima", "Alphard"
   

 

Hub Unit Compact, Lightweight Hub Unit
Start production at KBIN in 2012

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Bearing Super-low-friction Oil Seal for Wheel Bearing
Start production at KBIN in 2012

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Compact, Lightweight Tapered Roller Bearing for Differential Gear Side Super-low-friction Tapered Roller Bearings for Axle Differential

 

Electronically controlled AWD system (ITCC)  
   

Tokyo Motor Show 2011

2-liter Engine Vehicle Class Small, Lightweight Column-type Electric Power Steering System Variable Flow Control(V.F.C.)Pump for Full-size Vehicles
Installed Vehicles:
Toyota "Camry"(overseas regions)
Installed Vehicles:
Toyota "Land Cruiser Prado"
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Hydraulic Power Steering System with Electric-powered Pump Tapered Roller Bearing Unit for Truck Wheelswheels
Installed Vehicles:
Mazda "Axela"
Application:
Currently mass-produced for international Truck wheels
   

 

Hub unit with Side Face Spline Super-Low-Friction Seal for Wheel Bearing
Application:
Currently mass-produced for international small sport utility vehicles
Application:
Currently mass-produced for international B&C segment vehicles
     

 

Low-Friction Needle Roller Thrust Bearings Compact, Lightweight Tapered Roller Bearings
Application:
Currently mass-produced for domestic B segment vehicles
Application:
Currently mass-produced for domestic B segment vehicles

 

Low Torque Bearing for Differential Pinion Super-Low-friction Tapered Roller Bearings for Axle Differential
Application:
Currently mass-produced for International C segment vehicles
Application:
Currently mass-produced for domestic & international B&C segment vehicles

 

TORSEN Differential (Type C) Compact TORSEN Type C
Installed Vehicles:
Toyota "Land Cruiser"
Audi "Q7"
Lexus "LS600h"
Installed Vehicles:
Lexus "LS600h"
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TORSEN Differential (Type B) Propeller Shaft
Installed Vehicles:
Toyota "86"
Lexus "LFA", "IS-F"
Alfa Romeo "147 Q2"
Installed Vehicles:
Toyota "NOAH", "WISH", "Highlander"
Lexus "RX"
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Electronically Controlled AWD System Compact & Light-weight Drive shaft
Installed Vehicles:
Lexus "RX"
Toyota "RAV-4", "Alphard", "Vitz"
Nissan "JUKE", "X-Trail"
GM Chevrolet "Traverse"
Ford "Escape", "Excape Hybrid"
Installed Vehicles:
Toyota "Estima", "Alphard"
   

 

Dual-pinion Assist Electric Power Steering(DP-EPS) System Rack-direct-drive Electric Power Steering System
Installed Vehicles:
Currently in mass production for Daimler A and B segments
Installed Vehicles:
Lexus "GS460"
   

 

Electric Pump for Idle Stop Car 1-liter Engine Vehicle Class Small, Lightweight Column-type Electric Power Steering System
Application:
Currently mass-produced for domestic A segment vehicles
Installed Vehicles:
Nissan "March(Micra)"
     

 

Compact & Light-weight Drive shaft Low Friction/Low Cost/Right Weight Hub Unit
Installed Vehicles:
Daihatsu "Mira e:S"
Application:
Currently mass-produced for domestic A segment vehicles
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Light Vehicle Class Small, Lightweight Column-type Electric Power Steering System JTEKT Eco-Package
Installed Vehicles:
Daihatsu "Move"
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Frankfurt Motor Show 2011

Rack Pinion EPS Pinion EPS
 
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Hydraulic Power Steering System with Electric Motor Compact and Light-weight Column EPS System
 

Installed Vehicles:

Nissan March
       

 

Light-weight and Low Cost Column EPS Bearings of Koyo
   
       

 

Steering Column Bearings and Steering Gear Bearings Electric Pump for Vehicles with "Idle Stop"
 
       

 

Electronically Controlled AWD System(ITCC)  
     
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JSAE 2011

Pinion assist type electric power steering
Hydraulic power steering system
with motor-driven pump
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Column-assist type electric power steering
with compact size and lightweight
Electronically controlled AWD system (ITCC)
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Compact TORSEN Type C
Electric pump for idle stop car
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JTEKT involute chain for CVTs (J-IC)
   
   
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Low friction ball bearings for oil lubrication
Low-torque oil seal
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Ultralow-torque seals for hub units
Super-low-friction torque tapered roller bearings
for axle differential
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Compact, lightweight tapered roller bearings
Weight reduction of hub units
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Special bearing arrangement
for low friction camshaft
Rollerized crankshaft
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 Rollerized balance shaft    
   
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CIAPE 2010

FAW-Koyo Steering System Co., Ltd.
 
Steering gear
Installed vehicle :
FAW-VW
"Bora"
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JSAE 2010

Environment-conscious drive unit products
contributing to global preservation
       
       
Intelligent front steering system technology Column-assist type electric power steering with compact size and lightweight
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Hydraulic power steering system
with motor-driven pump
Dual pinion assist type
electric power steering (DP-EPS)
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Image(Conventional type)

Image(Improved type)
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Electronically controlled AWD system ITCC(R) Compact TORSEN type C
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Tapered roller bearing unit
for truck wheels
Super-low-friction torque tapered roller bearings for axle differential (LFT III)
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Image(Conventional type)

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HIgh speed deep groove ball bearings
for hybrid transmission
Low friction ball bearings
for oil lubrication
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Compact/Lightweight ball bearing Compact, lightweight tapered
roller bearings (KE-II)
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Image(Conventional type)
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Image(Improved type)
       
Low friction needle roller thrust bearings Weight reduction of hub units
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Bonded piston seals Low-torque oil seal development
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Electric pump for idle stop car JTEKT involute chain for CVTs (J-IC)
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Needle bearings  
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Delhi Auto Expo (India) 2010

Column type
electric power steering
Dual pinion type
electric power steering
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Hydraulic power steering system
with motor driven pump
Steer-by-Wire system
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Rack-direct-drive type
electric power steering
Rack-direct-drive type
electric power steering
with integrated E-VGR mechanism
   
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High rigidity ball sliding type
intermediate shaft
Variable Flow Control (VFC) pump
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JTEKT Sona Automotive India Ltd.

   
C-EPS column Recirculating ball screw steering gear
Above : Non tilt type
Below : Tilt type
 
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Differential carrier  
     
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Sona Koyo Steering Systems Ltd.

   
Hydraulic steering gear system Rack & pinion steering gear
   
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Steering column Intermediate shaft
   
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Case differential  
     
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Tokyo Motor Show 2009

Steer-by-wire system Rack-direct-drive type
electric power steering
with integrated E-VGR mechanism
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Rack-direct-drive type
electric power steering
Development of high rigidity
ball sliding type intermediate shaft
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Development of dual pinion assist type
electric power steering (DP-EPS)
Pinion assist type electric power steering
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Column-assist type
electric power steering
Mass-production of column type EPS
with motorized tilt & telescopic functions
for full-size and high-end vehicles
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Hydraulic power steering system
with motor-driven pump
Variable flow control (V.F.C) pump
for full-size vehicles
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Ultra-compact size and
light-weight manual steering
Column assist type
electric power steering system
for super sport car
(Reference exhibit)
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Hub unit with built-in tire-force sensor
Hub unit with built-in tire-force sensor
(for non-driven wheel)
Hub unit with built-in tire-force sensor
(for driving wheel)
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Tapered roller bearing unit
for truck wheels
Tapered roller bearing hub units
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Weight reduction of hub units Lightweight, low-torque hub unit
for light vehicles
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Hub unit for drive wheels
with built-in ABS sensor
High-rigidity hub units
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JTEKT involute chain for CVTs (J-IC) High efficiency oil pump for CVTs
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Electric pump for idle stop car Full toroidal IVT variator (Disk & roller)
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High speed deep groove ball bearings
for hybrid transmission
Clutch pulley for alternators (CPA)
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Idler bearing with improved water resistance for engine accessory Ball bearing unit for transfer pinion
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Clutch release bearings
for concentric slave cylinders
Oil seal for low-viscosity oils
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Compact/lightweight ball bearing Ceramic ball bearings for turbochargers
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Super-low-friction torque tapered
roller bearings for axle differential
Shell-type needle roller bearings
with enhanced assembly
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Image 2 (Conventional type)

Image 3 (New type)
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Roller rocker arm bearing
for prevention of cam failure
Long life needle roller bearing
for planetary gear application
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Thin-section needle roller thrust bearing
for planetary gear side application
Low friction needle roller thrust bearings
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Low friction needle roller thrust bearings for short rollers Low friction ball bearings
for oil lubrication
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Torque sensing LSD
Type B Type C
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Twin diff
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Torque sensing LSD
for high-class sports cars
Compact torsen type C
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Electronically controlled AWD system (ITCC) Intelligent torque controlled coupling (ITCC) for crossover SUV
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Torque tube for super sports
(Reference exhibit)
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JSAE 2009

Compact / Lightweight Ball Bearing for Vehicles (under development) High-Pressure Gas Valve System for Fuel Cell Vehicles (under development)

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Steer-by-Wire System (under development) Tata Nano Manual Steering (reference exhibit)

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<Steering>  
Hydraulic Power Steering System with Motor-driven Pump Pinion-assist Type Electric Power Steering



Installed in Mazda Axela



Installed in PSA vehicles

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Rack-direct-drive Type Electric Power Steering System Column-assist Type Electric Power Steering with Compact Size and Lightweight



Installed in Toyota Crown



Installed in in Nissan Cube

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High Rigidity Slider Intermediate Shaft

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<Bearings/Other Products>
Ceramic Ball Bearings for Turbochargers Tapered Roller Bearing Unit for Truck Wheels



Supplied to IHI



Installed in Renault Trucks vehicles

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Roller Rocker Arm Bearing for prevention of cam failure Tapered Roller Bearing Hub Units

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Electric Pump for Idle Stop Car Weight Reduction of Hub Units (waiting for production)



Installed in Daihatsu vehicles

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JTEKT involute chain for CVTs Compact TORSEN(R) Type C

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(Conventional)

 
   

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(Newly developed)

 
   
Electronically Controlled AWD System Low Friction Needle Roller Thrust Bearings



Installed in Estima, Ipsum (Toyota), X-Trail (Nissan), MPV (Mazda), Escape (Ford), Jeep Patriot (Chrysler), Genesis and LM (Hyundai)

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Ball Bearing Unit for Transfer Pinion Super-Low-Friction Torque Tapered Roller Bearings for Axle Differential (LFT-III)

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JSAE 2008

Main Theme is "Proposals for Reducing CO2 and Ensuring Safety." Basic Attributes of a Car - Run, Turn and Stop - are Featured in Products on Display.
<Steering>    
Column type electric power steering
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Rack-Direct-Drive type electric power steering with Electronically-Controlled Variable-Gear-Ration integrated

Installed vehicles: LS600h (Lexus)
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Different gear type active steering system Steer-by-Wire System

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Intermediate Shaft    
   
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<Bearing>    
 
Tapered Roller Bearing Hub Units Weight Reduction of Hub Units

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Hub Unit with built-in Sensor for Driving Wheels Tire-Force-Sensing System for Hub Units

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Super-Low-Friction Torque Tapered Roller Bearing for Axle Differential Ceramic Ball Bearings for Turbochargers

Image (left: conventional type / right: new type)

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Clutch Pulley for Alternators Roller Rocker Arm Bearing for prevention of cam failure

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<Drivetrain>
Variable Flow Control Pump JTEKT involute chain for CVTs

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TORSEN(R) Type C Compact TORSEN(R) Type C

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TORSEN(R) Twin Diff  
Installed vehicles: Alpha Romeo
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Full Toroidal IVT Variator (Disk & Roller) Tapered Roller Bearing Unit for Truck Wheels

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Electric Pump for Idle Stop Car  
   
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(Current product - Installed in Daihatsu Hijet Hybrid)

   
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(Newly developed product - Installed in Daihatsu Mira)
   
     
Electronically Controlled AWD System  
Installed Models: Estima, WISH, ist(Toyota), X-Trail (Nissan), Atenza(Mazda), Outlander (MMC)
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SAE World Congress 2007

<Highlights>

What do you want us to see?


- Synergy effect through merger of Toyoda and Koyo last year.
- Steering is the No.1 synergy.

Followings are the latest products exhibited at the booth.

Steer-by-Wire System (Image1) (Image2)
- During driving conditions this system controls torque and angle depending on the road surface
- Flexible layout and operation
- Significant improvement in safety

Driveline products
Intelligent Torque Controlled Couplings (ITCC)
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- Torque is distributed optimally to the front and rear wheels based on driving and road conditions.
- A compact, lightweight drivetrain is enabled by control of maximum torque transmission.
- Through the use of an electromagnetic clutch, the product is made more compact, lightweight, and easy to install on the vehicle.
- The product easily conforms to ABS and vehicle behavior control systems.

Models the products (s) shown are installed into?

- JTEKT's driveline products including ITCC are installed into various models including Ford Escape, For Milan, Ford Fusion, Mazda Tribute, GM Acadia, GM Enclave, Saturn Vue, DCX Dodge Caliber, Jeep-Compass, Jeep-Patriot and Toyota Rav 4 etc.


Hub Units
Hub Unit with integrated multifunction Sensor
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- Higher resolution than current active type sensor
- Rotational direction detection without protocol calculator
- True zero speed detection

Where the products shown are made (facilities)?
- Manufactured at Richland Plant in South Carolina (U.S.)

JSAE 2006

HUB Drive Shaft Module (HDM) (New development ) (Current model)
-Integration of a hub unit and a drive shaft has reduced size by 22.4 mm, compared with the existing model.
- Elimination of margin in the shaft center and skipping of nuts fastening have reduced weight by about 12.7% (1,080 g) and cost by 8%, compared with the current model.
Light Weight Hub Units ( Image)
-Mass production at Osaka (Kokubu) and Tokushima plants for delivery to Daihatsu and other automakers.
-Weight reduction has been achieved without compromising required strength and rigidity, contributing to improved fuel economy.
Low Friction Torque Tapered Roller Bearings (LFT-II)(LFT-III )
- Optimized internal designing including roller diameter and length as well as reduction in friction agitation has lowered friction torque by 20% than standard bearings, prolonged life and heightened rigidity.
- The Company received the 2005 Technology Award of the Japanese Society of Tribologists
- The Company is preparing for mass production of the products as bearings for differential gears and drive pinions in an attempt to put them on the market in 2010.
Electromagnetic Clutches (by DLC-Si Coating Technology) (image)
- The Company has developed a small size, high capacity 4WD (On-demand 4WD) coupling by use of a DLC-Si coated electromagnetic clutch. 
- The product features high hardness of Hv2000, high friction resistance and long life.
- A new technique of "Direct-current plasma CVD" has been used for the first time for auto parts, in replacement of conventional sputtering.
- The number of clutches was reduced to achieve cost reductions.
- Mass production of products has already started, and they are installed on Toyota "Estima," "RAV 4,"and "Wish" .

Low-noise and vibration plunging joints (AAR series)
-Double roller tripod joint with the maximum angle of 26 degrees suitable for passenger cars and commercial vehicles.
-Produced at Tadomisaki Plant and other plants.
-Installed on Subaru "Forester," Mazda "Axela" and "Premacy" and Mitsubishi "Grandis."

Standard sliding joints (GI series)
-Single roller tripod joint with the maximum angle of 23 degrees suitable for passenger cars and commercial vehicles.

SAE World Congress 2006

Highlights
Mainstay steering and drive train system components were exhibited as products by JTEKT focused on its systemized technology and total vehicle control capabilities in the steering and drive train product lines. 

Steering

-The variable gear-ratio steering system, which will be installed on Toyota LEXUS GS-Land Cruiser 100-series.
Produced at a plant in Aichi Prefecture Photo 1 Photo 2 

-Total vehicle control system incorporating next-generation technologies such as steer-by-wire system was displayed.  

Driveline
Intelligent Torque Controlled Coupling
-Electronically controlled 4WD coupling
-To be produced in North America as well.
-The module on the rear side can be made lighter, leading to lower fuel consumption and vehicle weight reduction.
-To be installed on the Mitsubishi Outlander.

Environment-conscious drive unit products
contributing to global preservation
       
       
Intelligent front steering system technology Column-assist type electric power steering with compact size and lightweight
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Hydraulic power steering system
with motor-driven pump
Dual pinion assist type
electric power steering (DP-EPS)
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Electronically controlled AWD system ITCC(R) Compact TORSEN type C
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Tapered roller bearing unit
for truck wheels
Super-low-friction torque tapered roller bearings for axle differential (LFT III)
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HIgh speed deep groove ball bearings
for hybrid transmission
Low friction ball bearings
for oil lubrication
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Compact/Lightweight ball bearing Compact, lightweight tapered
roller bearings (KE-II)
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Low friction needle roller thrust bearings Weight reduction of hub units
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Bonded piston seals Low-torque oil seal development
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Electric pump for idle stop car JTEKT involute chain for CVTs (J-IC)
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Needle bearings  
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