G-TEKT Corporation Business Report FY ended Mar. 2014

Business Highlights

Financial Overview

(in million JPY)
  FY ended Mar. 31, 2014 FY ended Mar. 31, 2013 Rate of Change
(%)
Factors
Overall
Sales 181,517 154,518 17.5 -
Operating income 14,121 11,392 24.0 -
Ordinary income 13,852 11,815 17.2 -
Net income 8,020 7,537 6.4 -
Japan
Sales 41,519 38,725 7.2 -Higher sales resulted from a customer launching commercial operations at a new plant, robust sales of new models, and recovery in automotive production because of last-minute, new-car-buying demand that arose before the consumption tax increase went into effect in Japan.
Operating income 3,179 3,353 (5.2) -Operating income fell because of the Company’s change in product mix, and incurring higher costs in connection with production increases and launching new models.
North America
Sales 60,613 55,495 9.2 -Sales increased because of greater production volume and favorable currency translation.
Operating income 2,558 1,874 36.5 -Greater income resulted from higher product sales, and sales of die facilities in connection with launching new models.
Europe
Sales 9,472 9,728 (2.6) -Lower production levels and lower sales of die facilities
Operating income 889 1,113 (20.1)
Asia
Sales 32,550 23,421 39.0 -Unit production saw a slow down because of the sluggish economy and stricter loan screening, even though sales-subsidies continued in Thailand. In India, higher production levels and favorable currency translation contributed to sales increase.
Operating income 4,010 3,370 19.0 -Even though sales were higher, the Company incurred a loss in launching a new production facility in Indonesia and costs connected with procuring die facilities.
China
Sales 30,698 21,362 43.7 -Sales recovered significantly after the boycott to buy Japanese vehicles ended, supported by favorable currency translation.
Operating income 2,982 1,054 182.9 -Revenue increased and sales of die facilities for new models increased, offsetting depreciation costs and higher labor costs.
South America
Sales 6,662 5,784 15.2 -Increased production levels, launch of motorcycle-parts production, favorable currency translation
Operating income 465 707 (34.2) -Higher labor costs and higher repair and maintenance costs

New Company

<USA>
-
The Company announced that it has established G-TEKT North America Corporation in Ohio, U.S.A. to mass-produce hot stamping products. Local demand for high-strength and lightweight hot stamping components is growing in the North American market, as automakers are working to reduce vehicle weight. The new subsidiary is capitalized at USD 22 million (approximately JPY 2.2 billion) fully invested by the Company. G-TEKT North America will take over the Group's development operations in the region that have been carried out at the Company's existing U.S. subsidiary, which also handles sales operations. Faced with increasing demand from its major customer Honda to engineer products for new vehicle models, the Company is poised to enhance its development capability and efficiency in the market through the separation of its sales and development functions. (From an article in the Nikkan Jidosha Shimbun on May. 27, 2013)
 

Restructuring

G-TEKT Indonesia Manufacturing absorbs AMI, formerly joint venture with H-One
-On March 17, 2014, the Company merged its two Indonesian manufacturing subsidiaries, PT. G-TEKT Indonesia Manufacturing (G-TIM) and PT. Auto-Body Manufacturing Indonesia (AMI), in order to focus its management resources and increase its business efficiency. Specifically, G-TIM absorbed AMI, formerly a joint venture between G-TEKT and H-One Co., Ltd. Prior to the integration, G-TEKT dissolved its joint venture with H-One with an eye toward consolidating its Indonesian operations.

Contracts

<BMW>
-The Company received the first contract from BMW to supply stamped parts for MINI models. Delivery is scheduled to begin this fall. Currently, approximately 70 percent of the Company's consolidated sales are generated through business with Honda. Meanwhile, the supplier is increasing business with Japanese automakers other than Honda, aiming to expand profit-earning opportunities. In Europe, the Company's revenue is affected by a slowdown in automotive sales due to the economic stagnation. By winning new contracts from European automakers, the Company is poised to raise the operational level of its UK plants. The contracts the Company has received from BMW include small and middle-sized stamping parts for two models. After starting delivery of stamped parts for one BMW model in November 2013, the Company will also begin supplying those components for the other model in the summer of 2014. Production will take place at the Company's Europe Manufacturing Ltd. in the UK. (From an article in the Nikkan Jidosha Shimbun on May. 17, 2013)

Major contracts (As of Mar. 2014)
Production Facilities Customers Models
Japan
(4 plants)
Honda Accord, CR-V, STEP WGN, Insight, Freed, Fit, N-BOX, N-ONE, Odyssey, N-WGN, Vezel, Acura RLX
Subaru Impreza, Legacy, Forester, BRZ, Subaru XV, Exiga, Levorg
Nissan GT-R
Mitsubishi Fuso Canter, Fighter
Daihatsu TanTo, Move
North America
(6 plants)
Honda Accord, CR-V, Civic, Odyssey, Pilot, Ridgeline, Cross Tourer
Acura MDX, RDX, TL, ILX
Subaru Legacy, Tribeca
Toyota Corolla, Tundora、RAV4, Matrix, Highlander, Venza, Lexus RX350
Europe
(3 plants)
Honda Civic, CR-V, Jazz
Toyota Auris, Yaris, Avensis
BMW MINI
China
(4 plants)
Honda Accord, Accord Crosstour, Odyssey, CR-V, Civic, Fit, City, Everus, Crider, Jade, Stream
Nissan Bluebird Sylphy, Teana, Tiida, Livina, Qashqai, NV200, A60
Toyota Yaris, Corolla, Camry, Highlander, Ez
Mitsubishi ASX, Pajero Sport
Asia
(7 plants)
Honda Civic, Accord, CR-V, City, Jazz, Freed, Brio, Brio Amaze, MPV
Mazda Fiesta, Axela, BT50, Everest, Ranger
Toyota Hilux Vigo, Fortuner, Corolla, Vios, Yaris, Camry
Isuzu D-MAX, MU7
Nissan Navara, March
Suzuki Swift, Ertiga
Mitsubishi Mirage
South America
(1 plant)
Honda Civic, Jazz, City

>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)

R&D

R&D Expenditure

(in million JPY)
  FY ended Mar. 31, 2014 FY ended Mar. 31, 2013 FY ended Mar. 31, 2012
Overall 459 415 199

R&D Structure

-R&D activities involving new technologies and new products are conducted at the Company's main Technology Development Department.

-21 engineers work at the Product Development Section as of March 2014.

R&D Activities

-Major R&D activities and achievements in the FY, which ended Mar. 31, 2014
  • Developing hot-press technology
  • Developing forming technology to manufacture high tensile strength steel sheets
  • Developing non-destructive inspection technology to test spot-welded points.
  • Developing stamping technology for transmission components
  • Developing technology to create forming simulations
  • Developing technology that contributes to reducing vehicle weight

Technology Licensing-out Agreement

(As of Mar. 31, 2014)
Partner Country Details Period
Jefferson Industries Corporation USA Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2003.10.01 - 2006.09.30
automatic extension every year thereafter
Jefferson Elora Corporation Canada Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 1997.03.31 - 2002.03.30
automatic extension every 5 years thereafter
Jefferson Southern Corporation USA Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2001.05.31 - 2006.05.30
automatic extension every year thereafter
Austin Tri-Hawk Automotive Inc. USA Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 1998.01.25 - 2001.01.24
automatic extension every year thereafter
G-KT do Brasil Ltda. Brazil Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 1997.05.30 - 2002.05.29
automatic extension every year thereafter
Auto Parts Alliance (China) Ltd. China Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2011.07.01 - 2016.06.30
Wuhan Auto Parts Alliance Co., Ltd. China Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2011.04.01 - 2016.03.31
G-TEKT Europe Manufacturing Ltd. U.K. Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2000.02.01 - 2004.01.31
automatic extension every year thereafter
G-TEKT (Thailand) Co., Ltd. Thailand Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 1997.04.01 - 2002.03.31
automatic extension every year thereafter
G-TEKT Eastern Co., Ltd. Thailand Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 1996.05.01 - 2001.04.30
automatic extension every year thereafter
G-TEKT India Private Ltd. India Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2008.06.26 - 2013.06.25
automatic extension every year thereafter
PT. G-TEKT Indonesia Manufacturing Indonesia Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2013.09.01 - 2016.08.31
automatic extension every year thereafter

Investment Activities

Capital Expenditure

(in million JPY)
  FY ended Mar. 31, 2014 FY ended Mar. 31, 2013 FY ended Mar. 31, 2012
Overall 21,056 18,181 12,698

Capital Investments in FY ended Mar. 31, 2014
-The Company spent JPY 5,035 million in capital investments in Japan and JPY 3,189 million in China to launch new models. It invested JPY 5,241 million in order to increase its production capacity in Indonesia, constructing new plant buildings and acquiring facilities and equipment. It also invested JPY 778 million in Brazil to construct a new plant building and acquire facilities and equipment.

Investments Outside Japan

<Mexico>
-The Company will build a new plant in Mexico. The plant will produce small stamping parts for continuously variable transmissions (CVTs) and other automotive components. The new plant is scheduled to start operations at the end of 2015 or in 2016. The Company's main customer, Honda Motor Co., Ltd., is starting CVT production in Mexico in the latter half of 2015. Another customer and Nissan's affiliated transmission maker, Jatco Ltd., is also expanding its CVT production in Mexico. Anticipating further growth in local demand for CVT components, the Company will establish its supply base in Mexico to boost its CVT components sales. (From an article in the Nikkan Jidosha Shimbun on March 28, 2014)

<Thailand>
-The Company announced that it will construct an additional factory at G-TEKT Eastern Co., Ltd. (G-TEC2), its new Thai plant. G-TEC2 is now under construction at the Gateway City Industrial Estate in Chachoengsao Province, and production is scheduled to start in 2014. As Honda Motor's second Thai plant is scheduled to become operational in 2015, G-TEKT has decided to make an additional investment to expand its new facility. G-TEKT originally intended to invest approximately JPY 4 billion in G-TEC2. G-TEC2 will serve as a second plant of G-TEKT Eastern Co., Ltd. based in the Eastern Seaboard Industrial Estate, Rayong. Using transfer and blanking presses, and welding equipment, G-TEC2 will produce body structural components also for the facilities of Toyota and Isuzu located in the same Industrial Estate. (From an article in the Nikkan Jidosha Shimbun on September 6, 2013)

Planned Capital Investments

(As of Mar. 31, 2014)
Plant Location Equipment to be installed Estimated amount of investment
(in millions of yen
From To Purpose of investments
Saitama Plant Saitama Pref., Japan Equipment for manufacturing auto parts (dies, jigs and tools) 2,541 Aug.
2013
Feb.
2015
Dealing with new model
G-TEKT (Thailand) Co., Ltd. Ayutthaya, Thailand Equipment for manufacturing auto parts (dies, jigs and tools) 7,229 Nov.
2012
Oct.
2016
Dealing with new model
G-TEKT Eastern Co., Ltd. Rayong,
Thailand
Equipment for manufacturing auto parts (stamping and welding equipment) 5,104 Jan.
2014
Dec.
2016
Increasing production capacity
New facilities at production plant 3,535 Sep.
2012
Dec.
2014
Increasing production capacity
PT. G-TEKT Indonesia Manufacturing Karawang, Indonesia Equipment for manufacturing auto parts (dies, jigs and tools) 3,361 Dec.
2013
May
2016
Dealing with new model
New facilities at production plant 2,737 Mar.
2012
Dec.
2016
Increasing production capacity
Auto Parts Alliance (China) Ltd. Guangdong Province, China Equipment for manufacturing auto parts (dies, jigs and tools) 6,715 Dec.
2012
Oct.
2016
Dealing with new model
Equipment for manufacturing auto parts (stamping and welding equipment) 3,765 Dec.
2013
Dec.
2016
Increasing production capacity