Archives of Past Exhibits:Toyota Boshoku
2018 JSAE Automotive Engineering Exposition
Lightweight natural fiber-based material
-Door trim material using kenaf, an annual grass plant with superior CO2-absorbing propertiesNew front seat
-Installed vehicle: Toyota Prius, Toyota C-HR, Lexus LC, Lexus LS-The cushion spring and cushion pad are refined so that improves pelvic support
2018 Auto China - Beijing International Automotive Exhibition
Tokyo Motor Show 2017
2017 JSAE Automotive Engineering Exposition
Shanghai International Automobile Industry Exhibition 2017
2016 JSAE Automotive Engineering Exposition
Material Engineering Development: Lightweight Formed Molding Door Trims with Super Impact Strength
-Reference ExhibitDesign Cypress Composite Plastic Material
-Reference Exhibit-Wood-plastic material for injection molding possessing a design which utilizes wood flour of cypress
Front Seat Frame realized reduce weight and contradictory performance of rigidity
- Installed vehicle: Toyota "Prius"-This newly development seat frame aims for world class performance based on the Toyota New Global Architecture concept
Toyota "Lexus GS F" Seat
-Form In Place Method-The Foam In Place Method delivers superior design, sense of fit, and finish quality
Production Engineering Development: Decorative Cover Pressure-bonding Method
-Decorative Cover Pressure-bonding Method-A flat section of cover is pressure-bonded to a three-dimensional base material. Accurate alighment is possible even for designs with a large amount of sitiching.
- Installed vehicle: Toyota "Lexus RC F"
Melt-Blown Method
-Melt-blown Method: A method with uses thermal wind to stretch molten resin and transform into fibers, while at the same time also laminating fibers on a conveyor and manufacturing non-woven fabric.Insert Molding Technology for Large Resin Parts
- Installed vehicle: Toyota "MIRAI"-In the FC stack (fuel cell), the stack manifold is made up of piping components that supply the hydrogen, air, and coolant.
-Insert-molding techniques for large aluminum and resin parts result in thinner FC stack.
FHS Method (High-precision, High-speed Stamping)
- Installed vehicle: Toyota "MIRAI"-FHS: Fine Hold Stamping
FHS Method (High-precision, High-speed Stamping): Roter, Stator
- Installed vehicle: Toyota "Lexus GS Bybrid"2016 Auto China - Beijing International Automotive Exhibition
Tokyo Motor Show 2015
Toyota "All-new Prius" seat
-Developed based on the TNGA *Toyota New Global Architecture -Co-development of Toyota Motor Corporation/Aisin Seiki Co., Ltd. and Shiroki Corporation.Newly developed front seat frame
Installed vehicle: Toyota "All-new Prius" -Developed based on the TNGA *Toyota New Global Architecture -Co-development of Toyota Motor Corporation/Aisin Seiki Co., Ltd. and Shiroki Corporation.2015 JSAE Automotive Engineering Exposition
Separator for fuel cell
Installed vehicle: Toyota "MIRAI" -Toyota Boshoku’s high-precision, high-speed press technology enabled the formation of fine channels using 0.1 millimeter titanium plates. -Fuel cells for the MIRAI: 375 separators are sandwiched between two stack manifolds.Separator for fuel cell
Installed vehicle: Toyota "MIRAI" -Toyota Boshoku’s high-precision, high-speed press technology enabled the formation of fine channels using 0.1 millimeter titanium plates. -Fuel cells for the MIRAI: 375 separators are sandwiched between two stack manifolds.Stack manifold
Installed vehicle: Toyota "MIRAI" -Use of insert-molded resin components on large aluminum sections (underside of the image) ensures high insulation properties. The Company improved product design and materials to compensate the differences in linear expansion coefficient and to prevent cracking. This thin stack manifold can be installed beneath the floor.Stack manifold
Installed vehicle: Toyota "MIRAI" -Use of insert-molded resin components on large aluminum sections (underside of the image) ensures high insulation properties. The Company improved product design and materials to compensate the differences in linear expansion coefficient and to prevent cracking. This thin stack manifold can be installed beneath the floor.Motor core for hybrid systems
Installed vehicle: Toyota "Crown Hybrid" -Manufactured in Sanage plant, Aichi Pref., JapanExecutive lounge seat
-High-end product using semi-aniline leather Function: ・Reclining ・Power ottoman ・Control switches for reading, interior light ・Ventilation, heating ・Armrest system with stowable tray ・Cup holder ・100V plug ・Easy storage system with a single touch of a buttonSuper-long-slide passenger seat
-Placing the front passenger and rear seats on the same seat rail enables the passenger seat to be moved backward by a maximum of 1,160 millimeters, providing various seat configurations.Super-long-slide passenger seat
Facilitates communication between the passenger in the passenger seat and the rear passenger behind the driver.Super-long-slide passenger seat
-Placing the front passenger and rear seats on the same seat rail enables the passenger seat to be moved backward by a maximum of 1,160 millimeters, providing various seat configurations.Super-long-slide passenger seat
Large luggage space is created by folding the third-row seat on the passenger side and moving the second-row seat on the passenger side forward to the edge of the passenger seat.Seat and door trim
Installed vehicle: Toyota "MIRAI" -The products installed in MIRAI include floor silencer, pillars. headliner and so on.Sport seat
Installed Vehicle: Toyota "Lexus RC F" -Using its "foam in place method" where urethane foam is injected directly into seat covers that have been set inside metal molds.Front seat
Installed vehicle: BMW "i8" -Uses lightweight frames made of plastic -Developed in Europe. The complete seats are assembled in Poland and delivered to BMW facility in Germany.Door trim
Installed vehicle: Toyota "Harrier" -Complex stitching like an S-curve can be realized in a high quality. (image)Shanghai International Automobile Industry Exhibition 2015
2014 JSAE Automotive Engineering Exposition in NAGOYA
Interior components
The products installed in Toyota "MIRAI" fuel cell vehicle include seats, door trims, floor silencer, pillars, headliners and other interior system products.Fuel cell related components
The products installed in Toyota MIRAI's fuel cell related components include separator, stack manifold, ion exchanger and silencer for FC air compressors.China International Auto Products Expo 2014
2014 JSAE Automotive Engineering Exposition
GRMN 86 concept seat
-For a slim design and weight reduction, carbon fiber reinforced plastic is used as material for the seat back rest.Seat frame
Installed vehicle:Door trim
Installed vehicle: Toyota "Harrier" -Complex stitching like an S-curve can be realized in a high quality.Door trim
Installed vehicle: Toyota "Harrier" -Complex stitching like an S-curve can be realized in a high quality.Oil mist separator for crankcase ventilation
-Used in engine for industrial machine made by Toyota Industries . -Unlike existing oil mist separator systems with a labyrinth structure where oil mist is separated by its own weight, the new system features an impactor + filter structure. In the new system, the nozzle accelerates flow velocity and oil mist is separated by impaction on filter fiber, which dramatically improves separation efficiency.Resin bracket for door trim (Simultaneous molding of kenaf base material)
Installed vehicle: Toyota "Lexus ES", "Lexus GS"2014 Auto China - Beijing International Automotive Exhibition
Tokyo Motor Show 2013
Premium Genuine Leather Seat
-Second seat with multiple functions Installed vehicle: Toyota "Alphard" Mechanics: Aisin SeikiMotor Core structural components for hybrid systems (Rotor, Stator)
-Utilize own Fine Hold Stamping method. Installed vehicle: Toyota "Lexus IS" "Crown"China International Auto Products Expo 2013
2013 IAA Frankfurt Motor Show
2013 JSAE Automotive Engineering Exposition
Premium genuine leather seat
Installed vehicle: Toyota "Alphard", "Vellfire" -Co-development with Toyota Auto Body -The products has the following functions: ・Genuine leather seat ・Seat control switch integrated armrest ・Power reclining / Power leg rest ・Comfortable seat (Ventilation and seat warmer) ・Movable headrest sideSports seat
Installed vehicle: Lexus "IS F Sport" -Designed to conform to the contours of driver's and passengers' body, ensuring a comfortable fit to hold the entire body, utilizing "Form in place method".Motor core structural components for hybrid systems (Rotor, Stator)
Installed vehicle: Toyota "Crown" -Manufactured in Sanage Plant in Aichi PrefectureCIAPE 2012
Door trim | Door trim | ||
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Installed vehicle: Toyota Crown |
Installed vehicle: Toyota Crown |
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Headliner | Door trim | ||
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Installed vehicle: Toyota New Camry |
Installed vehicle: Toyota New Camry |
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Seat with ventilation systems for compact cars | Next generation seat frame | ||
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Kenaf package tray | Power seat | ||
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Installed vehicle: Toyota New Camry |
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Resin intake manifold | Air filter | ||
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Resin Cylinder head cover with OCV | Oil filter | ||
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Curtain shield airbag | Low friction seatbelt webbings | ||
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Bio fabric pillar garnish | Bio-urethane pad | ||
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JSAE 2012
Kenaf Polypropylene(PP) Injection Molded Parts | Seat Back Board Base Material made from kenaf | ||
Installed vehicle : Toyota "Crown Comfort" |
Installed Vehicles: Lexus "GS" |
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Door Trim | Slim Style Seat | ||
Installed vehicle : Lexus "GS" |
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High Quality and Ultra-High Speed Production Pressing Method | Seat Ventilation System for Compact Cars | ||
Installed Vehicles: Toyota "Corolla" Joint development with: Toyota / Denso |
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Illuminated Twin Console | Low Friction Seatbelt Webbing | ||
Installed Vehicles: Daihatsu "TANTO Exe CUSTOM" |
Joint development with: Tokai Rika |
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Curtain-Shield Airbag | |||
Joint development with: Toyoda Gosei |
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Beijing Motor Show 2012
Manual seat | Power seat | ||
Installed vehicle: Toyota New "Camry" |
Installed vehicle: Toyota New "Camry" |
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Door trim | Engine air intake filter (High performance type) |
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Installed vehicle: Toyota New "Camry" |
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Oil filter | Anti-bacterial, anti- mold, anti-virus cabin air filter | ||
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Resin intake manifold for horizontally opposed 4-cylinder engine |
Air induction system | ||
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Resin cylinder head cover with oil control valve | Curtain-shield air bag | ||
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Decorative seatbelt webbing | Headliner | ||
Installed vehicle: Shanghia VW "Tiguan" |
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Door trim pocket | Pillar garnish | ||
Installed vehicle: VW "Phaeton" |
Installed vehicle: VW "Phaeton" |
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Tokyo Motor Show 2011
The Concept Model "T-Brain" | Seat Styling Concept | ||
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Seat Back Board | Door Garnish and Door Trim Pocket | ||
Installed Vehicles: BMW "5series" |
Installed Vehicles: Volkswagen "Phaeton" |
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Headliner | Door Trim | ||
Installed Vehicles: Volkswagen "Tiguan" |
Installed Vehicles: Mercedes-Benz "CLS" |
Dedicated sports seat for automobile racing | Compact FR Sport Seat | ||
Installed Vehicles: Lexus "LFA"(Car models which competed in the Endurance Racing Championship in Nurburgring) |
Installed Vehicles: Toyota "86" Subaru "BRZ" |
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Bio Fabric Seat | Next Generation Seat Frame | ||
Installed Vehicles: Toyota "Alphard HV" |
Installed Vehicles: Toyota "Vitz", "Ractis", "Prius α", "Camry" Lexus "CT200h" |
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Lightweight, Natural Fiber Base Material(Products: door trim, seat backboard) | Curtain-shield Airbag | ||
Installed Vehicles: Lexus "GS" |
Installed Vehicles: Subaru "Impreza"(2011) |
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Resin Cylinder Head Cover with OCV | |||
Installed Vehicles: Toyota "Ractis" |
CIAPE 2011
Door trim | Low friction seatbelt | ||
Installed vehicle : FAW Toyota "Crown" |
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Intake manifold |
Cylinder head cover |
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Cabin air filter |
Automatic transmission fluid filter | ||
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Oil filter | Seat | ||
For: Lexus CT200 | |||
Seat frame | Filters | ||
Installed vehicle: FAW Toyota "Prado" |
Installed vehicle: FAW Toyota "Crown" |
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AUTO Shanghai 2011
Seat | Seat | ||
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Installed vehicle: FAW Toyota "Prado" |
Installed vehicle: FAW Toyota "RAV4" |
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Automatic transmission fluid filter | Air filter | ||||
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CIAPE 2010
Seat | Seat | ||
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Installed vehicle : FAW Toyota "Crown" |
Installed vehicle : GAC Toyota "Yaris" |
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Seat frame | |||
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-Power |
-Manual |
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Installed vehicle : Toyota "Land Cruiser Prado" |
Installed vehicle : Toyota "Prius" |
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Low friction seatbelt webbing | |||
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2-layer melt-blow air conditioning filter |
Element-replaceable oil filter |
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Resin intake manifold for horizontally-opposed 4 cylinder engine |
Resin cylinder head cover with OCV | ||
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Installed vehicle : FHI "Subaru Legacy" |
Installed vehicle : Toyota "Yaris" |
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Door trim substarate of lightweight PP foam |
PTT fiber fabric | ||
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Eco plastic trim cover material | Injection-molded parts made from Kenaf and polypropylene |
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Door trim base material made from Kenaf and polylactic acid |
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JSAE 2010
PTT fiber fabric | Development of eco plastic covering material |
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Installed in the SAI | |
Bio-urethane seat pad | Development of lightweight form PP door trim base material |
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Image | Installed in the Toyota Prius, SAI and Lexus HS250h |
Image | Installed in the Toyota iQ |
Development of kenaf (100% plant-derived material) base material with high heat resistance |
Development of kenaf injection molded material |
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Resin intake manifold for horizontally opposed 4-cylinder engine | Resin cylinder head cover with OCV | ||
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Installed in the Subaru Legacy |
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Installed in the Toyota Yaris |
Next generation seat frame | |||
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Installed vehicles: TB-NF110 power: Toyota Prado TB-NF110 manual: Toyota Wish, Prius TB-NF100: Toyota iQ |
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Image Image(TB-NF110 (Power)) Image(TB-NF110 (Power)) |
Image(TB-NF110 (Manual)) Image(TB-NF110 (Manual)) Image(TB-NF100) Image(TB-NF100) |
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Low friction seatbelt webbing | Curtain-shield airbag | ||
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Image Image(Conventional type) Image(Improved type) |
Image(Expanded) Image(Expanded) Image(Stored) Image(Stored) |
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Element replaceable oil filter | 2-layer melt-blow air conditioning filter | ||
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Initiative for research laboratories | |||
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Design quality improvement for powertrain components using CAE (Computer simulation) | |||
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Tokyo Motor Show 2009
Instrument panel mystic illumination | |||
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Installed in the Daihatsu Move Conte Custom RS | |||
Over head console | |||
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Installed in the GAC Toyota (Formerly Guangzhou Toyota) Highlander | |||
Pursuit of safety and comfort | Curtain-shield airbag | ||
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Luxury headliner | |||
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Installed in the Lexus LS L-select | |||
Low friction seatbelt webbings | |||
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Image 1 | Image 2 (Conventional type) Image 3 (Conventional type) Image 4 (Improved type) Image 5 (Improved type) |
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New generation seat frame | |||
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New generation seat frame TB-NF100 | New generation seat frame TB-NF110 (Manual) | ||
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Installed in the Toyota iQ | Installed in the Toyota Wish, Prius | ||
New generation seat frame TB-NF110 (Power) | |||
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Installed in the Toyota Land Cruiser Prado | |||
Bio-urethane seat | |||
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Installed in the Toyota Prius, Lexus HS | |||
Seat FT-86 concept (Reference exhibit) |
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High performance air cleaner | |||
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Resin intake manifold for horizontally-opposed engine | |||
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Installed in the Subaru Legacy | |||
Resin cylinder head cover with OCV | |||
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Installed in the Toyota Yaris | |||
Compact cylinder head cover/ Compact intake manifold |
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Installed in the Toyota iQ | |||
Molded surface skin of ecological plastic | |||
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Installed in the Toyota i-REAL | |||
Door trim base material made from Kenaf and Polylactic acid |
Injection molded parts made from Kenaf and Polypropylene |
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Replaceable element oil filter | |||
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Image 1 (Installed in the Lexus LS) Image 2 (Installed in the Lexus LS) |
Image 3 (Installed in the Corolla) Image 4 (Installed in the Corolla) |
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Fine dust cut cabin air filter | Anti-allergen and deodorizing cabin air filter | ||
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Pollen cut cabin air filter | High-performance air filter | ||
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Full fabric air filter | Hydro carbon adsorption filter | ||
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JSAE 2009
Bio-Urethane Seat Pad | |||
Used in Prius 2009 (Toyota) Manufactured at Sanage Plant, Aichi (JPN) |
Image (Closeup) |
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Door Trim Material made from Kenaf and Polylactic Acid | |||
Used in LS600 and LS460 (Lexus) |
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Executive Power Seat | Injection molded parts made from Kenaf and Polypropylene (under development) | ||
Like first class cabin seat Installed in Alphard (Toyota) as second seat |
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Image (door pocket) |
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Dress-Up Seat for Cars | |||
Available as dealer option on special edition of Vitz (Toyota) To be available on other models |
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Image (Lineup of dress-up covers) |
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<Filters/Powertrain Products> | |||
Resin Cylinder Head Cover with OCV | Cylinder Head Cover and Intake Manifold | ||
Installed in Toyota Yaris |
Installed in Toyota iQ |
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Resin Intake Manifold for Horizontally-Opposed Engine | All-in-one Clean Air Duct with silencer and styling cover features | ||
Installed in Subaru Legacy |
Installed in Chevrolet Malibu (GM) |
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Pollen Cabin Air Filter | Anti-allergen and Deodorizing Cabin Air Filter | ||
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Replaceable Element Oil Filter | Hydrocarbon Absorption Filter (Low Cost Type) | ||
Installed in Toyota Prius |
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Full Fabric Air Filter | High Performance Air Filter | ||
Installed in Toyota Camry |
Installed in Lexus models |
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JSAE 2008
Rear Seat Relaxation System | One-touch Folding Third-row Seats | ||
Jointly developed with Matsushita Electric Installed in Lexus LS Series |
Jointly developed with Toyota Auto Body Installed in Toyota Voxy/Noah The world's first one-touch mechanism for folding and lifting up third-row seats |
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Anti-mite Allergen Seat | Leather-Trimmed Instrument Panel | ||
Jointly developed with Sekisui Chemical and Komatsu Seiki | |||
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Large Headliner Lightings | |||
Installed in Toyota Mark X Zio New mechanism to provide indirect lighting by reflecting light on the ceiling |
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Environmental Technology<Kenaf products> | |||
Door Trim Material Made from Kenaf and Polyactic Acid | Injection molded parts made from Kenaf and Polypropylene | ||
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Filtration and Powertrain Components | |||
Air Induction Systems | Replaceable Element Oil Filter | ||
Installed in Corolla and Lexus LS |
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Image For Lexus LS Image For Corolla |
JSAE 2006
Headliner Speaker System
-The first of its kind in the world
-It has been equipped on the Toyota Estima since January 2006.
-This speaker system, jointly developed with Fujitsu Ten, involves the installation of an exciter on the back of the cabin ceiling, so that the ceiling itself becomes an acoustics vibration board. The newly developed exciter is compact and lightweight and is a perfect fit for vehicles with large ceilings such as station wagons.
Mattari-mode Front Seat
-With an additional slider movement, this seat is able to fully recline. (See Image) As a result, it offers an even greater level of occupant comfort. In addition, since it can fully recline, passengers can be hidden from sight when necessary, creating a sense of privacy. >>>Technical Information
-These are being featured on the Toyota bB.
Relax Captain Seat
-This seat has been jointly developed with Toyota Auto Body and Aisin Seiki. Installing a sideway slide prevents interference with the wheelhouse. These are being equipped on the Toyota Estima.>>>Technical Information
Tokyo Motor Show 2005
<Reference Exhibits>
・Comforatable Fit Cabin
- The exhibit appeals comfortable and healthy vehicle interior as it is equipped with solutions of lighting system in conjunction with temperature and of seats module equipped with vibration and ventilation devices.
・Personal Relaxation Seat
- A conceptual rear seat model for luxury cars.
- This seat makes those who are sitting in a rear seat enjoy their own personal space by facilitating with relaxation systems and fresh mode solutions that are a supply of oxygen and aroma as well as a change of light and temperature..
・Conceptual Seat
- The next-generation seats is a fusion of the Company's comfort philosophy and design know-how.
・Ultra-slim Minimalist Seat (photo on left)
Seat-frame, usually inside seat, is designed to set on a surface of seat. This solution enables to adjust the minimum position of contact area with seat to fit the bone structure of mankind.
・Ultra-slim Seat with different rigidity pads (photo on right)
Partial adjustment of degree of hardness is possible. The Company plans to adjust the degree of hardness to comply with a request of driver.
<Environmental Technology>
・Door trim base material made from kenaf and polylactic acid
・Car seat fabric made from polylactic acid
・acoustic material made from shredder dust (RSPP)
<Safety Technology>
・Curtain-shield airbags
<Filtration & Power Train Components >
・Air filters, lubricant systems filters, and cabin air filters
<Seat Fabric>
・All types of seat fabric