Archives of Past Exhibits:Toyota Boshoku

2018 JSAE Automotive Engineering Exposition

Lightweight natural fiber-based material

-Door trim material using kenaf, an annual grass plant with superior CO2-absorbing properties

New front seat

-Installed vehicle: Toyota Prius, Toyota C-HR, Lexus LC, Lexus LS
-The cushion spring and cushion pad are refined so that improves pelvic support

Fiber duct for air cleaner

-Changed a section of the engine intake system air cleaner duct from plastic to fiber

Motor core structural components for hybrid systems

-Installed vehicle: Lexus RC Hybrid

Door trim

-Installed vehicle: Lexus LS

2018 Auto China - Beijing International Automotive Exhibition

Seat

Installed vehicle:
Lexus LC

Seat

Installed vehicle: Toyota Mirai

Seat

Installed vehicle:
Toyota C-HR

Seat

Installed vehicle:
Toyota New Camry

Seat

Installed vehicle:
Crown

Seat

Installed vehicle:
Toyota Camry

Seat

Installed vehicle:
Toyota Levin

Round Recliner

Stator & Rotor

Stack Manifold

Separator

Ion Exchanger

Filter

Installed vehicle:
Lexus LS

Oil Filter

Intake Manifold with an EGR Passage

Resin Cylinder Head Cover with OCV

Kenaf

Package tray for Toyota New Camry

Installed vehicle:
Toyota New Camry

Door Trim

Installed vehicle:
Cadillac ATS-L

Door Trim

Installed vehicle:
BMW X1

Door Trim

Installed vehicle:
BMW 1 Series

Tokyo Motor Show 2017

Front seat

Installed vehicle: Lexus "LS"

Rear seat

Installed vehicle: Lexus "LS"

Door trim

Installed vehicle: Lexus "LS"

Door trim material

-Door trim material using kenaf, an annual grass plant with superior CO2-absorbing properties. -Installed vehicle: Lexus "LS"

2017 JSAE Automotive Engineering Exposition

High Impact resistant plastic

Using Mitsui Chemicals, Inc.'s manufacturing technologies and sales channels, the Company seeks to expand use of such impact strength modifiers not only in the automotive market, but also in the industrial and consumer goods markets. Production: 2018-

Lightweight Molded Foam Door Trims with High Impact-resistance

Lightweight Natual Fiber-based Material Using Kenaf

Foam In Place Method

Vehicle:　Lexus LC etc.

Front Seat Frame (TNGA)

-Weight saving and Rigidity enhancement -Vehicle: Toyota Prius, C-HR, Lexus LC

SBI Method (Simultaneous Back Injection Technology)

Vehicle: Lexus GS, BMW XI etc.

Separator

-Vehicle: Toyota Mirai

Motor Core Structural Components for Hybrid Systems (Rotor, Stator)

Vehicle: Lexus GS Hybrid etc.

Stack Manifolds

-Insert Molding Technology for Large Resin Parts -Vehicle: Toyota Mirai

Shanghai International Automobile Industry Exhibition 2017

Ultimate luxury rear seat

Sports seat with foam in place method

Toyota LEVIN seat

Toyota CAMRY 10th anniversary seat

Newly developed front seat frame

Toyota CROWN sport seat

Washable cover seat

Front seat realized reduced weight and contradictory performance of rigidity

BMW X1 door-trim

Cadillac ATS-L door-trim

BMW 1-series door-trim

PRIUS seat

BMW i8 front seat

Resin cylinder head cover with OCV

Oil mist separator for crankcase ventilation

Intake manifold with an EGR passage

Stator & Rotor

Round recliner

High-performance clean air filter

Oil filter

New brand of filter product

Kenaf products

Toyota MIRAI seat

Fuel cell related components

2016 JSAE Automotive Engineering Exposition

Material Engineering Development: Lightweight Formed Molding Door Trims with Super Impact Strength

-Reference Exhibit

Design Cypress Composite Plastic Material

-Reference Exhibit
-Wood-plastic material for injection molding possessing a design which utilizes wood flour of cypress

Ultimate Luxury Rear Seat

-Installed vehicle: Toyota "Alphard/Vellfire Complete car Royal Lounge"

Front Seat Frame realized reduce weight and contradictory performance of rigidity

- Installed vehicle: Toyota "Prius"
-This newly development seat frame aims for world class performance based on the Toyota New Global Architecture concept

Toyota "Lexus GS F" Seat

-Form In Place Method
-The Foam In Place Method delivers superior design, sense of fit, and finish quality

Production Engineering Development: Decorative Cover Pressure-bonding Method

-Decorative Cover Pressure-bonding Method
-A flat section of cover is pressure-bonded to a three-dimensional base material. Accurate alighment is possible even for designs with a large amount of sitiching.
- Installed vehicle: Toyota "Lexus RC F"

SBI Method *SBI: Simultaneous Back Injection

- Installed vehicle: Toyota "Lexus GS", BMW "XI" etc.

Melt-Blown Method

-Melt-blown Method: A method with uses thermal wind to stretch molten resin and transform into fibers, while at the same time also laminating fibers on a conveyor and manufacturing non-woven fabric.

Insert Molding Technology for Large Resin Parts

- Installed vehicle: Toyota "MIRAI"
-In the FC stack (fuel cell), the stack manifold is made up of piping components that supply the hydrogen, air, and coolant.
-Insert-molding techniques for large aluminum and resin parts result in thinner FC stack.

FHS Method (High-precision, High-speed Stamping)

- Installed vehicle: Toyota "MIRAI"
-FHS: Fine Hold Stamping

FHS Method (High-precision, High-speed Stamping): Roter, Stator

- Installed vehicle: Toyota "Lexus GS Bybrid"

FHS Method (High-precision, High-speed Stamping): Round Recliner

Curtain Shield Airbag

-Develop an air bag woven in a bag-shape to eliminate the need for sewing in order to reduce the volume of curtain shield airbags when stored in the vehicle body.

Activities for Short-term Development of Intake Manifold with an EGR Passage

-A Large amount of EGR is required to improve fuel efficiency and reduce NOx. By using CAE and single part evaluation, the company proposes products which reduce variations of EGR volume through cylinders.

2016 Auto China - Beijing International Automotive Exhibition

Toyota Crown Seat

Installed vehicle: Toyota "Crown"

BMW i8 Front Seats

Installed vehicle: BMW "i8"

Toyota Prado Seats

Installed vehicle: Toyota "Prado"

Toyota Camry Seat

Installed vehicle: Toyota "Camry"

All-new Prius Seat

Installed vehicle: Toyota "Prius"

The New Front Seat Frame

Oil Filter

Filter for Conditioning System(Available Particulate Matter2.5)

Ion Exchanger

Stack Manifold

Separator

BMW 2 Series Headliner

Installed vehicle: BMW "2 Series"

New GLC SUV Tail Gate

Installed: Mercedes-Benz

Foam in Place Sports Seat

LEXUS RC F Seat

Installed vehicle: LEXUS "RC F"

Toyota Highlander Seats

Installed vehicle: Toyota "Highlander"

New Business

Tokyo Motor Show 2015

Toyota "All-new Prius" seat

-Developed based on the TNGA　*Toyota New Global Architecture -Co-development of Toyota Motor Corporation/Aisin Seiki Co., Ltd. and Shiroki Corporation.

Newly developed front seat frame

Installed vehicle: Toyota "All-new Prius" -Developed based on the TNGA　*Toyota New Global Architecture -Co-development of Toyota Motor Corporation/Aisin Seiki Co., Ltd. and Shiroki Corporation.

Foam in place sports seat

Installed vehicle: Toyota "Lexus GS F"

Comfortable air seat

Installed vehicle: Toyota "Lexus RX"

Slim sporty seat

Installed vehicle: BMW "i8"

Char's AURIS II sports seat

Installed vehicle: Toyota "Auris II"

Luxury concept seat

-Concept exhibition -Reading Light -Armrest Table -Ventilation -Seat heater

Unison ring for turbocharger

Installed vehicle: Toyota "Land Cruiser Prado", 2.8L diesel engine -Used in the variable nozzle vane of the turbo charger. Contributes to miniaturization of the turbo charger.

Components other than seat

Round recliner

-Find Hold Stamping (FHS) method

Stack manifold

Installed vehicle: Toyota "MIRAI"

Ion exchanger

Installed vehicle: Toyota "MIRAI"

Clean air filter

-Co-development with Denso

Oil mist separator for crankcase ventiltation

Oil mist separator integrated cylinder head cover

Light weight natural fiber base material

2015 JSAE Automotive Engineering Exposition

Separator for fuel cell

Installed vehicle: Toyota "MIRAI" -Toyota Boshoku’s high-precision, high-speed press technology enabled the formation of fine channels using 0.1 millimeter titanium plates. -Fuel cells for the MIRAI: 375 separators are sandwiched between two stack manifolds.

Separator for fuel cell

Stack manifold

Installed vehicle: Toyota "MIRAI" -Use of insert-molded resin components on large aluminum sections (underside of the image) ensures high insulation properties. The Company improved product design and materials to compensate the differences in linear expansion coefficient and to prevent cracking. This thin stack manifold can be installed beneath the floor.

Stack manifold

Ion exchanger

Installed vehicle: Toyota "MIRAI"

Motor core for hybrid systems

Installed vehicle: Toyota "Crown Hybrid" -Manufactured in Sanage plant, Aichi Pref., Japan

Round recliner

High-precision processing technology (Reference exhibits)

Seats for Alphard/Vellfire

Left: Executive lounge seat Right: Super-long-slide passenger seat

Executive lounge seat

-High-end product using semi-aniline leather Function：・Reclining ・Power ottoman ・Control switches for reading, interior light ・Ventilation, heating ・Armrest system with stowable tray ・Cup holder ・100V plug ・Easy storage system with a single touch of a button

Super-long-slide passenger seat

-Placing the front passenger and rear seats on the same seat rail enables the passenger seat to be moved backward by a maximum of 1,160 millimeters, providing various seat configurations.

Super-long-slide passenger seat

Facilitates communication between the passenger in the passenger seat and the rear passenger behind the driver.

Super-long-slide passenger seat

-Placing the front passenger and rear seats on the same seat rail enables the passenger seat to be moved backward by a maximum of 1,160 millimeters, providing various seat configurations.

Super-long-slide passenger seat

Large luggage space is created by folding the third-row seat on the passenger side and moving the second-row seat on the passenger side forward to the edge of the passenger seat.

Seat and door trim

Installed vehicle: Toyota "MIRAI" -The products installed in MIRAI include floor silencer, pillars. headliner and so on.

Sport seat

Installed Vehicle: Toyota "Lexus RC F" -Using its "foam in place method" where urethane foam is injected directly into seat covers that have been set inside metal molds.

Front seat

Installed vehicle: BMW "i8" -Uses lightweight frames made of plastic -Developed in Europe. The complete seats are assembled in Poland and delivered to BMW facility in Germany.

Door trim

Installed vehicle: Toyota "Harrier" -Complex stitching like an S-curve can be realized in a high quality. (image)

LED jewel lamp

Installed vehicle: Daihatsu "Mira Cocoa"

Resin cylinder head cover with oil control valve

Installed vehicle: Toyota "Ractis"

Oil mist separator for crankcase ventilation

Oil mist separator integrated cylinder head cover

Installed vehicle: Mitsubishi "Triton"

Filter for air conditioning system (Available Particulate Matter 2.5)

Resin bracket for door trim (Simultaneous molding of kenaf base material)

Installed vehicle: Toyota "Lexus ES", "Lexus GS"

Various components made from kenaf

Shanghai International Automobile Industry Exhibition 2015

Front leather seat & door trim

Installed vehicle: Toyota “Crown”

Front leather seat & door trim

Installed vehicle: Toyota “Prado”

Seat

Installed vehicle: Lexus “RC F”

Seat & door trim

Installed vehicle: Toyota “Mirai”

Seat

Installed vehicle: BMW “i8”

Seat

Installed vehicle: Toyota “Highlander”

Inner panel & console

Installed vehicle: Tianjin FAW “Junpai D60"

Rear seat & rear seat frame

Installed vehicle: Toyota “Crown”

Door trim

Installed vehicle: Mercedes-Benz "CLS-Class"

Backboard

Installed vehicle: BMW "5 series"

Headliner

Installed vehicle: VW "Tiguan"

Headliner speaker system

Seat frame

Fuel cell related components

Installed vehicle: Toyota "Mirai"

Filter for air conditioning system

Air filter

Oil filter

-Replacement has been made easier and waste is reduced. (Replacement parts consist of the filter element and O-ring only) -Saving natural resources.

Resin cylinder head cover with OCV

Rotor, startor

Oil mist separator for crankcase ventilation

2014 JSAE Automotive Engineering Exposition in NAGOYA

Interior components

The products installed in Toyota "MIRAI" fuel cell vehicle include seats, door trims, floor silencer, pillars, headliners and other interior system products.

Fuel cell related components

The products installed in Toyota MIRAI's fuel cell related components include separator, stack manifold, ion exchanger and silencer for FC air compressors.

Interior components

Installed Vehicle: Toyota "Lexus NX300h/200t version L"

Door trims

Installed Vehicle: Toyota "Harrier"

Sprots seat

Installed Vehicle: Toyota "Lexus RC F"

Front seat

Installed Vehicle: BMW "i8" -The development of the products took place in Europe, the assembly of the complete seats in Poland and the installatiion into the vehicle at BMW in Germany.

LED interior lamp

Installed Vehicle: Daihatsu "Mira Cocoa"

Simultaneous molding of kenaf base material with resin bracket

Round recliner

Motor core structural components for hybrid systems

Oil mist separator for crankcase ventilation

Resin cylinder head cover with OCV

Installed Vehicle: Toyota "Ractis"

China International Auto Products Expo 2014

Seat frame

Seat

Installed vehicle: Toyota “Land Cruiser Prado”

Seat

Installed vehicle: Toyota “Camry”

Seat

Installed vehicle: Toyota “Crown”

Door trim

Installed vehicle: Toyota “Camry”

Door trim

Installed vehicle: Toyota “Crown”

Door trim

Installed vehicle: Toyota “Land Cruiser Prado”

Installed vehicle: BMW “5 Series”

Instrument panel & Console

Installed vehicle: Tianjin FWA “D60”

Rotor & Stator

-The Company produced for hybrid systems for the first time, it is developed for Toyota HV

Cabin air filter

Installed vehicle: Toyota “RAV4”, Toyota “Crown” "Corolla", only in Japan

Resin cylinder head cover with OCV(Oil control valve)

Installed vehicle: Toyota “Ractis”

2014 JSAE Automotive Engineering Exposition

Sport seat

Installed vehicle: Toyota "Lexus IS"

Front seat

Installed vehicle: BMW "i3" -Developed in Germany and produced in Poland.

TB sports seat

Installed vehicle: Toyota "iQ GRMN Supercharger", "Vitz GRMN Turbo"

GRMN 86 concept seat

-For a slim design and weight reduction, carbon fiber reinforced plastic is used as material for the seat back rest.

Front seat back frame

Seat frame

Installed vehicle: Toyota "Lexus CT200h", "Camry", "Prius", "Ractis", Vitz" Toyota "Lexus CT200h", "Camry", "Prius"

Door trim

Installed vehicle: Toyota "Harrier" -Complex stitching like an S-curve can be realized in a high quality.

Door trim

Installed vehicle: Toyota "Harrier" -Complex stitching like an S-curve can be realized in a high quality.

Floor mat

Seatbelt webbing

Resin cylinder head cover with oil control valve

Installed vehicle: Toyota "Ractis"

Oil mist separator for crankcase ventilation

-Used in engine for industrial machine made by Toyota Industries . -Unlike existing oil mist separator systems with a labyrinth structure where oil mist is separated by its own weight, the new system features an impactor + filter structure. In the new system, the nozzle accelerates flow velocity and oil mist is separated by impaction on filter fiber, which dramatically improves separation efficiency.

Kenaf materials

-Manufactured in Indonesia.

Resin bracket for door trim (Simultaneous molding of kenaf base material)

Installed vehicle: Toyota "Lexus ES", "Lexus GS"

Resin air cleaner cap (utilized Kenaf PP)

Installed vehicle: Toyota "Crown Comfort" (via Denso )

Filter for air conditioning system (Available Particle Matter 2.5)

Motor core for hybrid systems

Installed vehicle: Toyota "Crown Hybrid" -Manufactured in Sanage plant, Aichi Pref., Japan

Round recliner

High-precision processing technology for die making (Reference exhibits)

2014 Auto China - Beijing International Automotive Exhibition

Seat

Installed vehicle: BMW “i3”

Seat

Installed vehicle: Toyota “Crown”

Dedicated sport seat for automobile racing

Sports seat

Seat

Door trim

Installed vehicle: Mercedes-Benz “CLS-Class”

Door trim

Installed vehicle: BMW “x1”

Door trim

Installed vehicle: Toyota “Crown”

Headliner speaker

Seatbelt webbing

Oil filter

Cabin air filter

Installed vehicle: Toyota “RV4”, Toyota “Crown” "Corolla", only in Japan, no volume production

Resin cylinder head cover with OCV(Oil control valve)

Installed vehicle: Toyota “Yaris”

Roter & Stator

- The Company produced for hybrid systems for the first time

Tokyo Motor Show 2013

Premium Genuine Leather Seat

-Second seat with multiple functions Installed vehicle: Toyota "Alphard" Mechanics: Aisin Seiki

Dedicated sports seat for automobile racing

Installed vehicle: Toyota "Lexus LFA"

TB Sports Seat

Installed vehicles: Toyota "iQ GRMN Supercharger" "Vitz GRMN Turbo"

Sports Seat using Form in Place Method

Installed vehicle: Toyota "Lexus IS F Sport"

BMW i3 front & rear seats

-Plastic frame, Slim design Installed vehicle: BMW "i3"

Motor Core structural components for hybrid systems (Rotor, Stator)

-Utilize own Fine Hold Stamping method. Installed vehicle: Toyota "Lexus IS" "Crown"

Resin Cylinder Head Cover with OCV

-Weight reduced by 40% comparing to conventional Aluminium

Cabin Air Filter Made by Dual Layer Melt Blown Construction Method

-Captures PM2.5 and VOC

Oil Filters

-Element replaceable, nature friendly

Lightweight, Natural Fiber (Kenaf) Base Material (Products: door trim)

Installed vehicle: Toyota "Lexus GS"

Door Trim (BMW X1)

Installed vehicle: BMW "X1"

Mercedes-Benz CLS-Class Door

Installed vehicle: Mercedes-Benz "CLS"

Kenaf fibers, Kenaf mat, Kenaf board

-Produced in Indonesia

China International Auto Products Expo 2013

Simultaneous molding of kenaf base material with resin bracket

Bio-urethane pad

Curtain-shield airbag

Low friction seatbelt webbing

Floor mat

Seat back board

Installed vehicle: BMW5 series

Luggage mat

Installed vehicle: Audi "A4"

Door trim

Installed vehicle: BMW　"X1"

Seat

Installed vehicle: Toyota “Camry”

Door trim

Installed vehicle: Benz CLS

Seat

Installed vehicle: Toyota “Crown”

Seat

Installed vehicle: Toyota “Prado”

Sports Seat

Installed vehicle: Toyota 86, Subaru BRZ

Sports Seat

Installed vehicle: Lexus IS

Electric seat frame

Installed vehicle: Toyota “Camry”, “Prado”, “Reiz” , Lexus CT200h”

Kenaf package tray

Installed vehicle: Toyota Camry

Door trim

Installed vehicle: GM “Malibu”

Door trim

Installed vehicle: Toyota “Crown”

Door trim

Installed vehicle: Toyota “Prado”

Kenaf polypropylene injection molded parts

Headliner

Installed vehicle: Toyota “Camry”

Filter for air conditioning system

Resin cylinder head cover

Installed vehicle: Toyota “RACTICE”

2013 IAA Frankfurt Motor Show

Seat

Installed Vehicle： Lexus "IS-F"

Combined Air cleaner and Cylinder head cover & intake manifold, oil filter housing and air filter

Door trim

Installed Vehicle： Mercedes-Benz "CLS"

Pillar

Installed Vehicle： Volkwagen "Touareg"

Roof console and panorama roof headliner

Installed Vehicle： Volkwagen "Touareg"

Kenaf PP Air cleaner

Bio-urethane pad

Door trim

Installed Vehicle： Lexus "GS"

Door trim

Installed Vehicle： BMW "X1

2013 JSAE Automotive Engineering Exposition

Premium genuine leather seat

Installed vehicle: Toyota "Alphard", "Vellfire" -Co-development with Toyota Auto Body -The products has the following functions: ・Genuine leather seat ・Seat control switch integrated armrest ・Power reclining / Power leg rest ・Comfortable seat (Ventilation and seat warmer) ・Movable headrest side

Sports seat

Installed vehicle: Lexus "IS F Sport" -Designed to conform to the contours of driver's and passengers' body, ensuring a comfortable fit to hold the entire body, utilizing "Form in place method".

TB sports seat

Installed vehicle: Toyota "iQ GRMN Supercharger"

Door trim

Installed vehicle: Mercedes-Benz "CLS-Class"

Door trim

Installed vehicle: Lexus "LFA"

Motor core structural components for hybrid systems (Rotor, Stator)

Installed vehicle: Toyota "Crown" -Manufactured in Sanage Plant in Aichi Prefecture

Resin cylinder head cover with oil control valve

Installed vehicle: Toyota "Ractis" -Co-developed with Toyota and Daihatsu

Resin air cleaner cap (utilized Kenaf PP)

Installed vehicle: Toyota "Crown Comfort" (via Denso )

Pollen removal cabin air filter

Deodorizing cabin air filter

Anti-bacterial, anti-mold, anti-virus cabin air filter

Enhancement of fundamental research Original research: Development of high-impact and high-stiffness resins

CIAPE 2012

Door trim		Door trim
	Installed vehicle： Toyota Crown		Installed vehicle： Toyota Crown
Image		Image

Headliner		Door trim
	Installed vehicle： Toyota New Camry		Installed vehicle： Toyota New Camry
Image		Image

Seat with ventilation systems for compact cars		Next generation seat frame

Image		Image

Kenaf package tray	Power seat
		Installed vehicle： Toyota New Camry
Image	Image

Resin intake manifold		Air filter

Image		Image

Resin Cylinder head cover with OCV		Oil filter

Image		Image

Curtain shield airbag		Low friction seatbelt webbings

Image		Image

Bio fabric pillar garnish		Bio-urethane pad

Image		Image

JSAE 2012

Kenaf Polypropylene(PP) Injection Molded Parts		Seat Back Board Base Material made from kenaf
	Installed vehicle : Toyota "Crown Comfort"		Installed Vehicles： Lexus "GS"
		image

Door Trim		Slim Style Seat
	Installed vehicle : Lexus "GS"

Compact FR Sports Seat		Specialized sports seat for automobile racing
	Installed Vehicles： Toyota "86" Subaru "BRZ"		Installed Vehicles： Lexus "LFA"(Car models which competed in the Endurance Racing Championship in Nurburgring)

High Quality and Ultra-High Speed Production Pressing Method	Seat Ventilation System for Compact Cars
		Installed Vehicles： Toyota "Corolla" Joint development with: Toyota / Denso

Illuminated Twin Console		Low Friction Seatbelt Webbing
	Installed Vehicles： Daihatsu "TANTO Exe CUSTOM"		Joint development with: Tokai Rika
image

Curtain-Shield Airbag
	Joint development with: Toyoda Gosei

Beijing Motor Show 2012

Manual seat		Power seat
	Installed vehicle: Toyota New "Camry"		Installed vehicle: Toyota New "Camry"
Image		Image

Door trim		Engine air intake filter (High performance type)
	Installed vehicle: Toyota New "Camry"
Image		Image

Oil filter		Anti-bacterial, anti- mold, anti-virus cabin air filter

Image		Image

Resin intake manifold for horizontally opposed 4-cylinder engine		Air induction system

Image		Image

Resin cylinder head cover with oil control valve		Curtain-shield air bag

Image		Image

Decorative seatbelt webbing	Headliner
		Installed vehicle: Shanghia VW "Tiguan"
Image	Image

Door trim pocket		Pillar garnish
	Installed vehicle: VW "Phaeton"		Installed vehicle: VW "Phaeton"
Image		Image

Tokyo Motor Show 2011

The Concept Model "T-Brain"		Seat Styling Concept
	image image image

Seat Back Board		Door Garnish and Door Trim Pocket
	Installed Vehicles： BMW "5series"		Installed Vehicles： Volkswagen "Phaeton"
image		image

Headliner		Door Trim
	Installed Vehicles： Volkswagen "Tiguan"		Installed Vehicles： Mercedes-Benz "CLS"

Dedicated sports seat for automobile racing		Compact FR Sport Seat
	Installed Vehicles： Lexus "LFA"(Car models which competed in the Endurance Racing Championship in Nurburgring)		Installed Vehicles： Toyota "86" Subaru "BRZ"
		image

Bio Fabric Seat		Next Generation Seat Frame
	Installed Vehicles： Toyota "Alphard HV"		Installed Vehicles： Toyota "Vitz", "Ractis", "Prius α", "Camry" Lexus "CT200h"
		image

Lightweight, Natural Fiber Base Material(Products: door trim, seat backboard)		Curtain-shield Airbag
	Installed Vehicles： Lexus "GS"		Installed Vehicles： Subaru "Impreza"(2011)
image

Resin Cylinder Head Cover with OCV
	Installed Vehicles： Toyota "Ractis"

CIAPE　2011

Door trim		Low friction seatbelt
	Installed vehicle : FAW Toyota "Crown"
Image		Image

Intake manifold		Cylinder head cover

Image		Image

Cabin air filter		Automatic transmission fluid filter

Image		Image

Oil filter	Seat
		For: Lexus CT200
Image	Image

Seat frame		Filters
	Installed vehicle: FAW Toyota "Prado"		Installed vehicle: FAW Toyota "Crown"
Image		Image

AUTO Shanghai 2011

Seat		Seat
	Installed vehicle: FAW Toyota "Prado"		Installed vehicle: FAW Toyota "RAV4"
Image		Image

Automatic transmission fluid filter		Air filter

Image		Image

CIAPE　2010

Seat		Seat
	Installed vehicle : FAW Toyota "Crown"		Installed vehicle : GAC Toyota "Yaris"
Image		Image

Seat frame
-Power		-Manual
	Installed vehicle : Toyota "Land Cruiser Prado"		Installed vehicle : Toyota "Prius"
Image		Image

Low friction seatbelt webbing

Image

2-layer melt-blow air conditioning filter		Element-replaceable oil filter

Image		Image

Resin intake manifold for horizontally-opposed 4 cylinder engine		Resin cylinder head cover with OCV

	Installed vehicle : FHI "Subaru Legacy"		Installed vehicle : Toyota "Yaris"
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Door trim substarate of lightweight PP foam		PTT fiber fabric

Image		Image

Eco plastic trim cover material		Injection-molded parts made from Kenaf and polypropylene

Image		Image

Door trim base material made from Kenaf and polylactic acid

Image

JSAE 2010

PTT fiber fabric	Development of eco plastic covering material

Image Image	Image Image	Installed in the SAI

Bio-urethane seat pad		Development of lightweight form PP door trim base material

Image	Installed in the Toyota Prius, SAI and Lexus HS250h	Image	Installed in the Toyota iQ

Development of kenaf (100% plant-derived material) base material with high heat resistance		Development of kenaf injection molded material

Image Image		Image Image

Resin intake manifold for horizontally opposed 4-cylinder engine		Resin cylinder head cover with OCV

Image Image	Installed in the Subaru Legacy	Image Image	Installed in the Toyota Yaris

Next generation seat frame
		Installed vehicles: TB-NF110 power: Toyota Prado TB-NF110 manual: Toyota Wish, Prius TB-NF100: Toyota iQ
Image Image(TB-NF110 (Power)) Image(TB-NF110 (Power))		Image(TB-NF110 (Manual)) Image(TB-NF110 (Manual)) Image(TB-NF100) Image(TB-NF100)

Low friction seatbelt webbing		Curtain-shield airbag

Image Image(Conventional type) Image(Improved type)		Image(Expanded) Image(Expanded) Image(Stored) Image(Stored)

Element replaceable oil filter		2-layer melt-blow air conditioning filter

Image		Image

Initiative for research laboratories

Design quality improvement for powertrain components using CAE (Computer simulation)

Tokyo Motor Show 2009

Instrument panel mystic illumination
		Image 1 Image 2 Image 3
Installed in the Daihatsu Move Conte Custom RS

Over head console
		Image
Installed in the GAC Toyota (Formerly Guangzhou Toyota) Highlander

Pursuit of safety and comfort		Curtain-shield airbag

Image 1 Image 2		Image 1 Image 2

Luxury headliner
		Image 1 Image 2
Installed in the Lexus LS L-select

Low friction seatbelt webbings
		Image 1	Image 2 (Conventional type) Image 3 (Conventional type) Image 4 (Improved type) Image 5 (Improved type)

New generation seat frame
		Image 1 Image 2 Image 3

New generation seat frame TB-NF100		New generation seat frame TB-NF110 (Manual)
	Image 1 Image 2		Image 1 Image 2
Installed in the Toyota iQ		Installed in the Toyota Wish, Prius

New generation seat frame TB-NF110 (Power)
	Image 1 Image 2
Installed in the Toyota Land Cruiser Prado

Bio-urethane seat
		Image 1 Image 2
Installed in the Toyota Prius, Lexus HS

Seat FT-86 concept (Reference exhibit)
	Image

High performance air cleaner
		Image 1 Image 2 Image 3

Resin intake manifold for horizontally-opposed engine
		Image 1 Image 2 Image 3
Installed in the Subaru Legacy

Resin cylinder head cover with OCV
		Image 1 Image 2 Image 3
Installed in the Toyota Yaris

Compact cylinder head cover/ Compact intake manifold
		Image 1 Image 2
Installed in the Toyota iQ

Molded surface skin of ecological plastic
		Image 1 Image 2
Installed in the Toyota i-REAL

Door trim base material made from Kenaf and Polylactic acid		Injection molded parts made from Kenaf and Polypropylene

Image 1 Image 2		Image 1 Image 2

Replaceable element oil filter
	Image 1 (Installed in the Lexus LS) Image 2 (Installed in the Lexus LS)		Image 3 (Installed in the Corolla) Image 4 (Installed in the Corolla)

Fine dust cut cabin air filter		Anti-allergen and deodorizing cabin air filter

Image 1 Image 2		Image 1 Image 2

Pollen cut cabin air filter		High-performance air filter

Image 1 Image 2		Image 1 Image 2

Full fabric air filter		Hydro carbon adsorption filter

Image 1 Image 2		Image 1 Image 2

JSAE 2009

Bio-Urethane Seat Pad
	Used in Prius 2009 (Toyota) Manufactured at Sanage Plant, Aichi (JPN)	Image Image Image (Closeup)

Door Trim Material made from Kenaf and Polylactic Acid
	Used in LS600 and LS460 (Lexus)	Image

Executive Power Seat		Injection molded parts made from Kenaf and Polypropylene (under development)
	Like first class cabin seat Installed in Alphard (Toyota) as second seat
Image		Image (door upper trim)
		Image (door pocket)

Dress-Up Seat for Cars
	Available as dealer option on special edition of Vitz (Toyota) To be available on other models	Image (1. before fitting) Image (2. during fitting) Image (3. after fitting)	Image (Lineup of dress-up covers)

<Filters/Powertrain Products>

Resin Cylinder Head Cover with OCV		Cylinder Head Cover and Intake Manifold
	Installed in Toyota Yaris		Installed in Toyota iQ
Image		Image
Image		Image

Resin Intake Manifold for Horizontally-Opposed Engine		All-in-one Clean Air Duct with silencer and styling cover features
	Installed in Subaru Legacy		Installed in Chevrolet Malibu (GM)
Image		Image
Image

Pollen Cabin Air Filter		Anti-allergen and Deodorizing Cabin Air Filter

Image		Image

Replaceable Element Oil Filter		Hydrocarbon Absorption Filter (Low Cost Type)
			Installed in Toyota Prius
Image		Image

Full Fabric Air Filter		High Performance Air Filter
	Installed in Toyota Camry		Installed in Lexus models
Image		Image

JSAE 2008

Rear Seat Relaxation System		One-touch Folding Third-row Seats
	Jointly developed with Matsushita Electric Installed in Lexus LS Series		Jointly developed with Toyota Auto Body Installed in Toyota Voxy/Noah The world's first one-touch mechanism for folding and lifting up third-row seats
Image		Image

Anti-mite Allergen Seat		Leather-Trimmed Instrument Panel
	Jointly developed with Sekisui Chemical and Komatsu Seiki
		Image

Large Headliner Lightings
	Installed in Toyota Mark X Zio New mechanism to provide indirect lighting by reflecting light on the ceiling
Image

Environmental Technology<Kenaf products>
Door Trim Material Made from Kenaf and Polyactic Acid		Injection molded parts made from Kenaf and Polypropylene
	Image 1 Image 2		Image

Filtration and Powertrain Components
Air Induction Systems		Replaceable Element Oil Filter
			Installed in Corolla and Lexus LS
Image 1 Image 2		Image For Lexus LS Image For Corolla

JSAE 2006

<Highlights>
Headliner Speaker System

-The first of its kind in the world
-It has been equipped on the Toyota Estima since January 2006.
-This speaker system, jointly developed with Fujitsu Ten, involves the installation of an exciter on the back of the cabin ceiling, so that the ceiling itself becomes an acoustics vibration board. The newly developed exciter is compact and lightweight and is a perfect fit for vehicles with large ceilings such as station wagons.

Mattari-mode Front Seat
-With an additional slider movement, this seat is able to fully recline. (See Image) As a result, it offers an even greater level of occupant comfort. In addition, since it can fully recline, passengers can be hidden from sight when necessary, creating a sense of privacy. >>>Technical Information
-These are being featured on the Toyota bB.

Relax Captain Seat

-This seat has been jointly developed with Toyota Auto Body and Aisin Seiki. Installing a sideway slide prevents interference with the wheelhouse. These are being equipped on the Toyota Estima.>>>Technical Information

Tokyo Motor Show 2005

The Company displayed a total next-generation vehicle interior space based upon a corporate concept of "Comfortable + ﾎｱ for all the people. Mission to build comfort ... and so much more".

<Reference Exhibits>
・Comforatable Fit Cabin
- The exhibit appeals comfortable and healthy vehicle interior as it is equipped with solutions of lighting system in conjunction with temperature and of seats module equipped with vibration and ventilation devices.

・Personal Relaxation Seat
- A conceptual rear seat model for luxury cars.
- This seat makes those who are sitting in a rear seat enjoy their own personal space by facilitating with relaxation systems and fresh mode solutions that are a supply of oxygen and aroma as well as a change of light and temperature..

・Conceptual Seat
- The next-generation seats is a fusion of the Company's comfort philosophy and design know-how.
・Ultra-slim Minimalist Seat (photo on left)
Seat-frame, usually inside seat, is designed to set on a surface of seat. This solution enables to adjust the minimum position of contact area with seat to fit the bone structure of mankind.

・Ultra-slim Seat with different rigidity pads (photo on right)
Partial adjustment of degree of hardness is possible. The Company plans to adjust the degree of hardness to comply with a request of driver.

<Environmental Technology>
・Door trim base material made from kenaf and polylactic acid
・Car seat fabric made from polylactic acid
・acoustic material made from shredder dust (RSPP)

<Safety Technology>
・Curtain-shield airbags

<Filtration & Power Train Components >
・Air filters, lubricant systems filters, and cabin air filters

<Seat Fabric>
・All types of seat fabric

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