Nihon Plast Co., Ltd. Business Report FY ended Mar. 2014

Business Highlights

Financial Overview

(in million JPY)
  FY ended Mar. 31, 2014 FY ended Mar. 31, 2013 Rate of
Change (%)
Factor
Sales 116,756 94,164 24.0 1)
Operating income 1,480 (383) - -
Ordinary income 1,632 (461) - -
Net income 1,052 (3,612) - -


1) Factor by Geographic Area
<Japan>

-Sales totaled JPY 39,579 million, up 0.9 percent from the previous year's result, due to an increase in vehicle production at its major customers. Operating income increased 18.8 percent year-on-year to JPY 1,770 million due to a gain in sales and the dissolution of a loss-making subsidiary.

<North America>
-Sales climbed 34.7 percent year-on-year to JPY 51,336 million due to growth in exchange gains and increased production at major customers. Operating loss totaled JPY 2,833 million, decreasing from the previous year's JPY 3,762 million due to lower delivery costs that helped reduce deficit.


<China>
-Sales totaled JPY 20,701 million, up 40.9 percent year—on-year thanks to growth in exchange gains and increased production at major customers. Operating income reached JPY 2,140 million, up 83.1 percent year-on-year due to increased sales.

<Southeast Asia>
-Sales totaled JPY 5,108 million, up 140.5 percent year-on-year thanks to growth in exchange gains and increased production at major customers. Operating income, however, fell 59.0 percent year-on-year due mainly to rising materials costs as a result of the Company's realigning its product array.

Outlook for FY ending Mar. 2015

(in million JPY)
  FY ending Mar. 31, 2015
(Forecast)
FY ended Mar. 31, 2014
(Actual results)
Rate of
Change (%)
Sales 123,000 116,756 5.3
Operating income 3,500 1,480 136.5
Ordinary income 3,300 1,632 102.2
Net income 1,700 1,052 61.6

-Overall sales are expected to increase 5.3 percent year-on-year. Domestic sales are projected to fall year-on-year, but the drop is likely to be more than offset by an expected production increase at customers' plants in North America.

>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)

R&D

R&D Expenditure

(in million JPY)
FY ended Mar. 31, 2014 FY ended Mar. 31, 2013 FY ended Mar. 31, 2012
Safety components 1,168 855 914
Resin components 525 468 727
Total 1,694 1,324 1,641

R&D Structure

-The Company's R&D organization consists of the following functions staffed by a total of 173 members:

  • Japan: Technical Center (Shizuoka Prefecture) with the following departments, advanced development, interior/exterior systems, testing, and new-product technology
  • In North America: at Neaton Auto Products Manufacturing Inc., the Neaton Auto Technical Center (NATC)
  • China: Technical Center established in 2011

R&D Activities

Safety Components
<Steering products>
-The Company is working on developing magnesium cored bar and low specific gravity urethane to reduce vehicle weight, as well as steering wheels with a heater to enhance product performance. It is also developing high quality products such as airbag covers with metallic separate emblem, steering wheels offering a superior sense of feel, and high-grade wood-tone decorative steering wheels.
-The Company is engaged in R&D activities so as to enhance safety by making lighter weight and more compact airbags designed to fit in steering-wheel centers/columns, in addition to incorporating these to create a complete steering wheel package.
-The Company is developing environmentally friendly and recyclable materials. It is working on reducing the use of organic solvents in urethane materials, airbag fabric, coating materials, and leather materials.

<Passenger seat airbag modules>
-The Company is working to develop its own proprietary modules that achieve balanced performance in terms of enhancing occupant protection on one hand and reducing injury on the other.
-The Company commercialized two types of seamless lids that enhance the commercial appeal of cabin interiors. The hard type, NPHS (Nihon Plast Hard Surface), was made through tear processing, and the soft type, NPSS (Nihon Plast Soft Surface), was made by using urethane molding technology.
-Focusing on the need to make products lighter in weight and more compact, the Company is developing highly functional, high-grade products, applying fusion technology on safety and plastics.

<Side impact airbag modules>
-The Company is developing the optimum technology in the following areas: Airbag pressure-maintenance mechanisms capable of responding to all sorts of collision scenarios, proprietary mechanisms suited to vehicle-body structures/designs, and airbag folding/crease technology making safety possible even in tight spaces.

Resin Components
<Exterior resin products>
-The Company developed fender protectors that are made through super-fine injection molding as a means to further advance developments in injection-molding larger parts.
-In the area of cover cowl top, the Company developed a lip-integrated structure through simplifying the bonding surface with glass to stabilize product quality.
-In addition to functional products such as air-spoilers and deflectors that help improve fuel efficiency by reducing air resistance, it also commercialized blow-molded resonators, which help reduce noise.

<Interior resin products>
-Ultra thin and highly functional ventilators
-The Company improved the functionality of consoles and glove boxes. It also developed and commercialized new interior panels by adding various decorative techniques to its advanced resin molding technology.

Technology Licensing-out Agreement

(As of Mar. 31, 2014)
Name Country Contract Period
Neaton Auto Products Manufacturing Inc. U.S.A. Designing, testing, production, and inspection of automotive parts Jan. 2014 - Dec. 2014
Nihon Plast (Zhongshan) Co., Ltd. China Designing, testing, production, and inspection of automotive parts Jan. 2014 - Dec. 2014

Business Alliance

(As of Mar. 31, 2014)
Name Country Contract Period
MollerGroup GmbH & Co.KG Germany Development, design, and production of automotive interior and exterior resin parts Jan. 2014 - Dec. 2014
Calsonic Kansei Japan Development, design, and production of automotive interior and exterior resin parts Sep. 2013 - Sep. 2014

Investment Activities

Investment Expenditure

(in million JPY)
  FY ended Mar. 31, 2014 FY ended Mar. 31, 2013 FY ended Mar. 31, 2012
Japan 1,817 1,861 1,672
North America 2,521 2,181 1,916
China 2,088 1,003 1,264
Southeast Asia 253 312 567
Total 6,681 5,358 5,421

-During FY ended Mar. 2014, the Company invested in new equipment mainly to deal with vehicle model changes.

-The Company plans to spend JPY 6,834 million as capital expenditure during FY ending Mar. 2015.

Planned Capital Investment

(As of Mar. 31, 2014)
Company Plant Details Planned amount of investment (in million JPY) Start End
Fuji Plant Shizuoka,
Japan
Facilities for producing
safety products and resin components
154 Apr. 2014 Mar. 2015
Isezaki Plant Gunma,
Japan
Facilities for producing
safety products and resin components
964 Apr. 2014 Mar. 2015
Kyushu Plant Fukuoka,
Japan
Facilities for producing
safety products and resin components
49 Apr. 2014 Mar. 2015
Technical center Shizuoka,
Japan
Facilities for testing and researching safety products and resin components 244 Apr. 2014 Mar. 2015
Nihon Plast (Wuhan) Co., Ltd. Hubei,
China
Facilities for producing
safety products and resin components
1,141 Jan. 2014 Dec. 2014
Nihon Plast (Zhongshan) Co.,Ltd. Guangdong,
China
Facilities for producing
safety products and resin components
999 Jan. 2014 Dec. 2014
Nihon Plast (Thailand) Co., Ltd. Rayon,
Thailand
Facilities for producing
safety products and resin components
922 Jan. 2014 Dec. 2014