Nittan Valve Co., Ltd. Business Report FY ended Mar. 2014
Business Highlights
Financial Overview |
(in million JPY) |
FY ended Mar. 31, 2014 | FY ended Mar. 31, 2013 | Rate of Change (%) |
Factors | |
Overall | ||||
Sales | 38,972 | 35,493 | 9.8 | -Increased production in North America and Asia; favorable currency translation due to weak yen. |
Operating income | 1,161 | 1,008 | 15.2 | -Income increased due to cost-reduction initiatives and favorable currency translation due to weak yen, in spite of increased costs due to greater production volumes in North America. |
Ordinary income | 1,637 | 1,479 | 10.7 | |
Current net income | 192 | (1,018) | - | - |
Small engine valve | ||||
Sales | 30,008 | 26,070 | 15.1 | 1) |
Operating income | 740 | 1,046 | (29.3) | - |
Variable cam phase, gears | ||||
Sales | 4,603 | 4,674 | (1.5) | 2) |
Operating income | 273 | (211) | - | - |
Factors
1) Sales - Small engine valves
-Japan: Even though sales of engine valves for automobiles were higher than initially forecast, sales in Japan were lower due to sluggish sales of products destined for markets outside Japan.
-Asia: Sales were higher due to launches of new automotive products, strong motorcycle sales, and favorable currency translation due to weak yen.
-North America: Sales were significantly higher because of favorable currency translation due to weak yen and increased production levels due to a recovery in the market.
2) Sales - Variable cam phase, gears
-Variable valves: As of the end of the fiscal year that ended March 2014, income was higher due to greater sales of products for China, in spite of fewer orders due to model changes.
-Precision forged gears: Sales fell because the Company sold fewer products for mid- and large-sized models in Asia.
Recent Development Outside Japan
<USA>-The Company is going to boost its capacity to produce automotive engine valves in the U.S. to 90 million units a year by early 2014, up 80 percent from the current level of 50 million units. The Company has decided to accelerate its original expansion plan to meet surging demand from Japanese OEMs' facilities in the American market since April 2013. To cover the shortage in local supply capacity, the Company has temporarily been delivering some products for the U.S. market from Japan, China and Poland. Early development of an optimum local supply structure will allow the Company to slash shipping costs. Expecting further growth in demand, Nittan Valve is mulling the possibility of raising the yearly production capacity to 100 million units in the future. (From an article in the Nikkan Jidosha Shimbun on May. 27, 2013)
Outlook for FY ending Mar. 2015 |
(in million JPY) |
FY ending Mar. 31, 2015 (Forecast) |
FY ending Mar. 31, 2014 (Actual Results) |
Rate of Change (%) | |
Sales | 40,700 | 38,972 | 4.4 |
Operating income | 2,400 | 1,161 | 106.7 |
Ordinary income | 2,700 | 1,637 | 64.9 |
Net income | 1,000 | 192 | 420.8 |
>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)
R&D
R&D Expenditure |
(in million JPY) |
FY ended Mar. 31, 2014 | FY ended Mar. 31, 2013 | FY ended Mar. 31, 2012 | |
Overall | 616 | 716 | 696 |
-Engine Valve | 366 | 365 | 174 |
-Variable cam phaser | 132 | 244 | 379 |
R&D Activities
Small engine valves-Small engine valves: Finalized sales awards for next-generation, coolant-encapsulated hollow valves designed to improve fuel efficiency as a result of their being built lighter but with greater heat-resistant performance. Production of the valves, which will be equipped on new engines developed by the Company's customers, has already started.
Variable cam phaser, gears
-The Company is developing variable valve timing mechanisms in order to increase their content ratio on new-type engines designed to continually improve fuel efficiency and comply with stricter exhaust-gas-emission regulations that will go into effect from 2020.
Valve lifters
-The Company is developing, prototyping, and testing roller rocker arms and hydraulic lash adjusters for new customers.
Technical Licensing-in Agreements |
(As of Mar. 31, 2014) |
Partner (Country) |
Content of agreement | Project Period |
Beijing Yoosung Shinhwa Automobile Part Co., Ltd. (China) |
License agreement on lash adjusters | 10 years from Dec. 7, 2006 |
License agreement on mechanical tappets | 10 years from Jan. 1, 2008 | |
U.S. Engine Valve (Partnership) (USA) |
License agreement on engine valves | 10 years from Aug. 4, 2008 |
Nittan Euro Tech sp.zo.o. (Poland) |
License agreement on automobile engine valves | Five years from the day on which the products under agreement are first shipped. (agreement signed August 29, 2008) |
PT. Federal Nittan Industries (Indonesia) |
License agreement on small engine valves | 5 years from Jun. 1, 2010 |
Shinhwa Precision Co., Ltd. (Korea) |
License agreement on oil pressure valve lifters | 5 years from Aug. 1, 2010 |
License agreement on mechanical tappets | 5 years from Dec. 5, 2012 | |
Guangzhou Nittan Valve Co., Ltd. (China) |
License agreement on engine valves | 10 years from Apr. 1, 2011 |
Nittan (Thailand) Co., Ltd. (Thailand) |
License agreement on small engine valves | 5 years from Feb. 1, 2012 |
Nittan Vietnam Co., Ltd. (Vietnam) |
License agreement on small engine valves | 10 years from Jan. 1, 2013 |
Investment Activities
Capital Expenditure |
(in million JPY) |
FY ended Mar. 31, 2014 | FY ended Mar. 31, 2013 | FY ended Mar. 31, 2012 | |
Overall | 7,023 | 4,660 | 4,158 |
-Small engine valve | 6,763 | 4,049 | 3,292 |
-Variable cam phaser | 124 | 403 | 506 |
-Major capital investment toward Small engine valve business in FY ended Mar. 2014 are as follows:
Facilities | Amount of investment (in million JPY) |
Description of capitalization |
Small engine valves | ||
The Company | 1,211 | Installation of additional equipment; and modification and rationalization of equipment to produce engine valves |
U.S. Engine Valve (Partnership) (USA) |
2,288 | |
Nittan Vietnam Co., Ltd. (Vietnam) |
1,119 | |
Guangzhou Nittan Valve Co., Ltd. (China) |
784 | |
PT. Federal Nittan Industries (Indonesia) |
660 | |
Nittan Euro Tech sp.z o.o. (Poland) |
522 | |
Nittan (Thailand) Co., Ltd. (Thailand) |
124 |
Investment Outside Japan
<USA>-In February 2014, the Company and Eaton Corporation have announced their joint venture U.S. Engine Valve (USEV) will invest USD 40 million in engine valve manufacturing facilities in South Carolina and Nebraska over the next five years. The investment will result in the creation of up to 150 new jobs by 2016.
- Between 2013 and 2017, USEV will invest nearly USD 34 million in a 38,000 square-foot expansion, and new valve machining equipment and forge presses for its Westminster, S.C. facility. The Westminster facility expansion is underway and scheduled to be completed March 2014.
- USEV will invest an additional USD 6 million in Eaton's Kearney, Neb. facility to support expanded valve production.
Planned Capital Investment (Automotive Parts Business)
|
(As of Mar. 31, 2014) |
Plant | Equipment to be installed | Estimated amount of investment (in million JPY) |
From | To | Increase in production capacity |
Headquarters (Kanagawa Pref., Japan) |
Manufacturing equipment for engine valves. | 530 | 2014.04 | 2015.03 | Mainly to rationalize and renew facilities |
Manufacturing equipment for precision forged gears |
110 | 2014.04 | 2015.03 | Mainly to rationalize and renew facilities | |
Sanyo Plant (Yamaguchi Pref., Japan) |
Manufacturing equipment for engine valves | 1,420 | 2014.04 | 2015.03 | Mainly to rationalize and renew facilities |
PT. Federal Nittan Industries (Indonesia) |
Manufacturing equipment for engine valves | 530 | 2014.01 | 2014.12 | Mainly to rationalize and renew facilities, increasing production capacity by 16% |
U.S. Engine Valve (partnership) (U.S.A.) |
Manufacturing equipment for engine valves | 1,020 | 2014.01 | 2014.12 | Mainly to rationalize and renew facilities, increasing production capacity by 14% |
Nittan (Thailand) Co., Ltd. (Thailand) |
Manufacturing equipment for engine valves | 770 | 2014.01 | 2014.12 | Mainly to rationalize and renew facilities |
Guangzhou Nittan Valve Co., Ltd. (China) |
Manufacturing equipment for engine valves | 540 | 2014.01 | 2014.12 | Mainly to rationalize and renew facilities, increasing production capacity by 50% |
Nittan Vietnam Co., Ltd. (Vietnam) |
Manufacturing equipment for engine valves | 390 | 2014.01 | 2014.12 | Mainly to rationalize and renew facilities, increasing production capacity by 30% |