Toyoda Gosei Co., Ltd. Business Report FY2009

Business Highlights

Financial Overview

(in millions of JPY)
  FY2009 FY2008 Rate of
Change
(%)
Factors
Overall
Sales 495,002 546,380 (9.4) 1)
Operating income 26,202 15,833 65.5 -
Ordinary income 26,574 12,155 118.6 -
Net income 14,255 3,951 260.8 -
Automotive component business
Sales 454,373 518,048 (12.3) 2)
Operating income 21,172 14,757 43.5 -

Factors
1)
<Japan>
-Sales decreased 7.4% from the previous year to 319.1 billion yen due to a decrease in production volumes at major customers, including Toyota. 

<North America>
-In spite of a rebound in production volumes at major customers, sales fell 0.5% from a year earlier to 102.1 billion yen due to a decrease in the number of consolidated subsidiaries and  negative currency translation because of the strong yen. 

<Asia and Australia>
-Sales declined 13.4% to 99.6 billion yen compared with the past year because of reduced  production volumes at major customers in Thailand, the Company's leading market; as well as  negative currency translation because of the strong yen. 

<Other>
-A substantial reduction in production volumes at leading customers led to a 41.2% drop in sales to 16.5 billion yen compared with those recorded the previous year.  
2)
-Sales decreased due to a significant  drop in vehicle production volumes from the same period of the previous year. 

>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)

Financial Overview for FY2010

(in billions of JPY)
  FY2010 FY2009 Year-on-year Fluctuation
Sales 500.0 495.0 50
-Automotive component business 445.0 454.3 (93)
Operating income 27.0 26.2 8
Ordinary income 25.0 26.5 (15)
Net income 15.0 14.2 8
R&D Expenditure 26.0 26.0 0
Investment Expenditure 51.0 34.3 167

 

Sales by Segment (Automotive component business)

(in billions of JPY)
  FY2010 FY2009 Year-on-year Fluctuation
Interior & exterior parts 151.0 155.7 (47)
Body sealing products 83.0 76.6 64
Functional parts 79.0 78.0 10
Safety systems 132.0 143.9 (119)
Total 445.0 454.3 (93)

 

Sales by Region

(in billions of JPY)
  FY2010 FY2009 Year-on-year Fluctuation
Japan 320.0 319.1 9
North America 92.0 102.1 (101)
Australia and Asia 110.0 99.6 104
Other regions 18.0 16.5 15

R&D

R&D Expenditure

(in millions of JPY)
  FY2009 FY2008 FY2007
Automotive Parts Business 23,000 21,300 22,300
Non-Automotive Parts Business 3,000 3,400 3,600
Total 26,000 24,700 25,900

R&D Structure

-R&D activities are conducted globally through cooperation among several organizations within the Company: the R&D Center; Production Technology Development Center; Development, Engineering and Production Engineering Departments at each business segment; Technology Management Department; Material Engineering Department, and its subsidiaries outside Japan, namely Toyota Gosei North America Corporation and Toyota Gosei Europe.

R&D Facilities

Kitajima Technical Center Aichi Pref. Japan
Miwa Technical Center Aichi Pref. Japan

R&D Activities

-The Company developed and launched mass production of new products, including rear-end impact airbags, LED-based large-sized backlights for full-size liquid-crystal meters, three-dimensional illuminant scuff plates, hidden TPV glass runs which reduce noise, and reflection-free ducts which reduce pressure loss.
-The company started volume production of  products such as front aero bumpers made of thin and light-weight plastic materials.
-The Company developed materials, products, and production technology which comply with environmental regulations.
-The Company developed all-composite, high-pressure hydrogen tanks for fuel cell vehicles.

Bioplastic components
-The Company is embarking on commercial production of cellulose-based bioplastic components by 2011. Polypropylene is common material for making plastic auto parts. If cellulose-mixed polypropylene is used, use of oil-derived material can be reduced. Unlike polylactic acid based on agricultural produce such as corns, sugar canes and potatoes, cellulose is not based on edible materials. Also there is room for cost reduction. Entry into the bioplastic market is the first for the Company, which produces mainly plastic and rubber parts. The Company is aiming to expand the application of the new material to internal and external automotive components, starting with small interior parts like a scuff plate. (From an article in the Nikkan Jidosha Shimbun on Nov. 6, 2009)

Patent License Contracts for Innovations in Technology

(As of Mar. 31, 2010)

Company Country Contract Period
Eaton Corporation USA A patent license agreement for fuel valves. Feb. 10, 1999 - Feb. 18, 2013
Autoliv Development AB Sweden A patent license agreement for curtain airbags. Feb. 5, 2001 - Feb. 20, 2016
Stant Manufacturing, Inc. USA A patent license agreement for quick turn fuel caps. Apr. 2, 2001 - Oct. 18, 2014
Visteon Global Technologies, Inc. USA A patent license agreement for fuel valves. Nov. 20, 2001 - Aug. 24, 2010
Intier Automotive Interiors of America USA A patent and expertise license agreement for urethane spray surfaces Nov. 18, 2002 - May 10, 2014

Technical Assistance Contracts

(As of Mar, 31, 2010)

Company Country Contract Period
Stant Manufacturing, Inc. USA An expertise license agreement for conductive fuel caps Nov. 17, 1998 - Dec. 21, 2018
Magna Aster Fuel Systems Germany A patent license agreement for conductive fuel caps. Feb. 26, 2004 - Dec. 21, 2018
Orbitronics Co., Ltd. Pakistan An expertise license agreement for steering wheels Dec. 29, 2006 - Dec. 28, 2014
Pong Codan Rubber (M) Co., Ltd. Malaysia A technological licensing agreement on weather-strips Jul. 16, 2007 - Jul. 15, 2012

Investment Activities

Capital Expenditure

(in millions of JPY)
  FY2009 FY2008 FY2007
Automotive Parts Business 29,300 54,400 49,300
Non-Automotive Parts Business 4,900 3,700 3,800
Group 34,300 58,200 53,100

Automotive Parts Business
-The Company invested in projects to renew, rationalize, and conserve energy so as to enhance productivity. It also spent to build up a solid R&D structure in order to develop new products and   production technologies aimed at future growth, and to maintain/preserve  the environment.

Investments in Japan

-The Company will largely increase its production capacity for light-emitting diodes (LEDs). The Company is investing approximately 4 billion yen during this fiscal year so as to expand its capacity by up to 80 percent. The Company intends to continue the same level of investments in 2010 onwards with a goal of tripling its production volume in FY2012 from that in FY2009. At the same time, the Company will work on introducing LEDs to headlight systems by FY2012. The Company will develop its LED business, positioning it as one of its fast growing areas. It is projecting sales at its LED Division to account for more than 10 percent of its overall revenue in FY2010. (From an article in the Nikkan Jidosha Shimbun on Jan. 27, 2010)

Capital Investment Plan (FY2010)

-The Company plans to invest 51,000 million yen to construct and expand facilities company-wide. The investment in the automotive part business is expected to be 40,500 million yen and this will be invested in production facilities and dies.