Archives of Past Exhibits:Kasai Kogyo
2015 JSAE Automotive Engineering Exposition
Interior trim system
Installed vehicle: Nissan "Infiniti QX80"
Headliner module
Installed vehicle: Nissan "Leaf"Front door trim
Installed vehicle: Toyota "Alphard"
Center pillar lower
Installed vehicle: Nissan "Juke"High brightness metallic-colored resin injection
-Unlike conventional method that applies metallic painting on injection molded ABS resin, the new method performs injection molding after mixing high-gloss resin with metallic bright material. The new technology delivers high metallic quality comparable to metallic painting.
High brightness metallic-colored resin injection
-Achieved the reduction of painting process, no peeling paint and the elimination of VOC emitting.Design stitch
-Variety of new designs including multicolor stitching made possible with original sewing machines
Design stitch
-Variety of new designs including multicolor stitching made possible with original sewing machinesDesign stitch
-Trims with optical fiber stitching exhibited as reference
Total illumination
-Optimum coordination of illumination and interior trim designs provides comfortable space. Augmented reality technology was used to let the visitors see and feel the illuminated space.
Total illumination
-Optimum coordination of illumination and interior trim designs provides comfortable space. Augmented reality technology was used to let the visitors see and feel the illuminated space.
Total illumination
-Optimum coordination of illumination and interior trim designs provides comfortable space. Augmented reality technology was used to let the visitors see and feel the illuminated space.
2014 JSAE Automotive Engineering Exposition in NAGOYA
Mock-up of full interior trim package
-Headliner used in Nissan “Leaf” -Interior trim used in Nissan “X-Trail” -Replacing the current system with the full interior trim package incorporating the 1.Weight-reduction technology 2. Environmental load reduction technology and 3. Thermal insulation / Energy saving technology will reduce product weight by 30 percent.
Mock-up of full interior trim package
-Headliner used in Nissan “Leaf” -Interior trim used in Nissan “X-Trail” -Replacing the current system with the full interior trim package incorporating the 1.Weight-reduction technology 2. Environmental load reduction technology and 3. Thermal insulation / Energy saving technology will reduce product weight by 30 percent.
<1. weight="" reduction="" technology=""> Non filler PP foam molding
Nano-composite polypropylene
Lightweight Hi-Papia by thinning wall thickness
Lightweight urethane roof trim
<2. environmental="" load="" reduction="" technology=""> Weldless metallic resin injection (Left: Weldless metallic resin injection technology: Right: Painted sample)
-Pressure molding technology can make high-quality products equivalent to painted products. The solvent-free, environmentally friendly technology reduces product weight and eliminates uneven surfaces. -Used in Nissan "Rogue"<2. environmental="" load="" reduction="" technology=""> Weldless metallic resin injection (Left: Weldless metallic resin injection technology: Right: Painted sample)
-Pressure molding technology can make high-quality products equivalent to painted products. The solvent-free, environmentally friendly technology reduces product weight and eliminates uneven surfaces. -Used in Nissan "Rogue"<2. environmental="" load="" reduction="" technology=""> Weldless metallic resin injection (Left: Weldless metallic resin injection technology: Right: Painted sample)
-Pressure molding technology can make high-quality products equivalent to painted products. The solvent-free, environmentally friendly technology reduces product weight and eliminates uneven surfaces. -Used in Nissan "Rogue"
Cloth insert one-shot press molding
-Reduction of solvent usage to zero by one shot bonding of PP substrate foaming core material and cloth. -Used in Nissan "Qashqai"Hot melt pre-coating
-Reduction of solvent usage to zero by pre-coating and heating thermoplastic resin adhesives on skin for bonding.<3. thermal="" insulation="" energy="" saving=""> Infrared reflection roof trim
Installed vehicle: Nissan "Leaf"
Infrared reflection roof trim
Conventional roof trim
LED map lamp
Installed vehicle: Nissan "Leaf", "Skyline", "Teana"Sun visor
Installed vehicle: Nissan "Infiniti Q70"Door trim (Real wood decoration)
Installed vehicle: Nissan "Skyline"
Real aluminum decoration and Film decoration
Real aluminum decoration and Film decoration
Rear parcel shelf
Installed vehicle: Nissan "Altima" -Made without bonding process of skin by injecting heated plastics into tool and press forming together with non-woven fabric
JSAE 2013
| Interior trim system | Thermal insulation roof trim | ||
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Installed vehicle Nissan "Leaf" |
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Installed vehicle Nissan "Leaf" |
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| The demonstration of thermal insulation | Weldress resin injection prototype | ||
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| Hot-melt adhesive pre-coat prototype | Paintless non filler PP foam molding prototype | ||
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2011 TOKYO motor show
| Door trim | Door trim | ||
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Installed vehicles: Nissan "Fairlady Z/RS" Door mounted airbag as a safety feature |
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Installed vehicles: VW "Passat" |
| Door trim | Door trim | ||
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Installed vehicles: Subaru "Forester" Multi-cavity with KPM (Kasai Press Moulding-Low Pressure Moulding) |
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Installed vehicles: Toyota "Alphard" Weight reduction by foamed injection molding |
| Door trim | Door trim | ||
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Installed vehicles: Nissan "Infiniti M" Real-wood and silver powdering |
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Installed vehicles: Skoda "Octavia" Softness and smoothness of skin with powder-slash molding(manufactured by Grupo Antolin, the Conmpany's Alliance partner) |
| Door trim | Door trim | ||
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Installed vehicles: Daihatsu "Move" Weight reduction by thinner panel |
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Installed vehicles: Nissan "Leaf" Soft and smooth feeling by special surface treatment |
| Door trim | Kick plate | ||
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Installed vehicles: Nissan "Serena" Weight reduction by foamed injection molding |
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Installed vehicles: Nissan "Leaf" "Earth-friendly" recycled materials |
| Sunvisor | Sunvisor | ||
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Installed vehicles: Jaguar "X351" High-end model with real leather and suede skin sewed(manufactured by Grupo Antolin, the Conmpany's Alliance partner) |
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Installed vehicles: Nissan "Fuga" Resin base and suede-skin (Slide on Rail structure) |
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| Head liner | Door finisher | ||
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Installed vehicles: Nissan "Fuga" |
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Wooden pattern by using real-wood |
| Door trim (High haptic skin) | Pull handle (Normal type of graining) | ||
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Soft and smooth feeling by special surface treatment |  |
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| Pull handle (Soft-feeling graining) | |||
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Soft and smooth feeling by special-graining | ||
