T.RAD Co., Ltd. Business Report FY ended Mar. 2016

Financial Overview

(in millions of JPY)
FY ended Mar. 31, 2016 FY ended Mar. 31, 2015 Rate of Change (%) Factors
Overall
Sales 102,132 103,442 (1.3) -
Operating profit 1,247 3,300 (62.2) -
Profit before tax 1,424 3,656 (61.1) -
Profit for the year attributable to owners of the parent 745 484 53.9 -
Automotive Heat Exchangers
Sales 67,854 66,370 2.2 1)


Factors
Sales at the Automotive Heat-exchanger Business

-Japan: Sales increased, barely, thanks to greater volumes of finished vehicles for export, especially to North America. However, sales were impacted by tax increases on minicars and temporary stoppages at production plants at major customers.
-U.S.: Sales significantly increased, thanks to increased orders from customers in line with the strong U.S. economy and new orders for new model types, of which production was launched.
-Europe: Sales increased due to the launch of production of vehicle models for which the Company won new orders, in spite of sales uncertainties at major OEM customers due to the worsening condition of the Russian economy.
-Asia: Sales increased due to the launch of production of vehicle models for which the Company won new orders in Thailand, even though sales of products for motorcycles decreased in Indonesia and Vietnam.
-China: Sales decreased due to fewer orders as a result of customers' adjusting their production volumes.

10th Mid-term Management Plan "T.RAD-10"

-In order to respond to global growth, increase production facilities in the U.S. and strengthen R&D functions outside Japan.
-Increase global sales of compact and high-efficiency casing-less oil coolers and EGR coolers as strategic products in the SMART Series, which covers minicars up to heavy-duty construction equipment.
-The TRA Profit Improvement Project was launched in response to a sudden increase in capital investment in line with T.RAD North America Inc.'s (TRA, a U.S. consolidated subsidiary) receiving greater numbers of orders.
-In order to respond to fewer orders for heat-exchangers in China due to the slowing economy, the Company worked to maintain and even increase sales of next-generation, environmentally friendly products such as automotive casing-less oil coolers and water-cooled intercoolers.

Eco-friendly products
-Major products: High-performance radiators, automotive intercoolers, EGR coolers, casing-less oil coolers, transmission (ATF) oil coolers/warmers, motorcycle radiators, automotive heat-recovery systems.
-In the fiscal year ending in March 2018, raise the companywide sales percentage of eco-friendly products to 40%. (They accounted for 35.5% in the fiscal year that ended in March 2016.)

"T.RAD-10" Target

FY ending Mar. 31, 2015
(Result)
FY ending Mar. 31, 2016
(Estimation)
FY ending Mar. 31, 2017
(Target)
FY ending Mar. 31, 2018
(Target)
Consolidated sales 103,442 102,132 112,000 120,000
Ordinary profit ratio (%) 3.5 1.4 5.0 6.5



Product Development

New type super-compact EGR cooler

  • Significantly smaller and lighter EGT cooler for gasoline and LPL diesel engines, based on using a new-type, high-efficiency fin. With conventional products as benchmarks at 100%, these new coolers have 125% higher performance and are 63% lighter.
  • Expand global operations at each business in Japan, the ASEAN Region, Europe, and North America.
  • Completed development of a new-type, high-performance EGR cooler for HPL diesel engines.

High-performance aluminum water-cooled oil cooler

  • Multiple uses, as it is compatible for various types of transmissions, HV motors, and engine oils.
  • Significantly smaller and lighter in weight due to high-performance fins. With conventional products as benchmarks at 100%, these new coolers have 109% higher performance and are 89% lighter.
  • They come in various shapes: round, square, rectangular
  • Expand business globally based on three regions around the globe: Japan, China, and North America

New-generation Radiator: "SMART" (SliM & Advanced Radiator Technology)

  • New series of radiator compatible with all types of vehicles such as motorcycles, small-size cars, heavy-duty trucks, etc.
  • 11% lighter but still achieve high performance due to the improved fin tubes. With conventional products as benchmarks at 100%, these new SMART radiators have 111% higher performance and are 89% lighter.
  • Development of high-strength materials to expand sales globally.
  • Production line was made more compact and uses less energy.


Development of Automotive Components

FCEV Radiator for cooling fuel cells Compact heat-exchanger Designated intercooler -

Eco-friendly products
for EVs, HVs, and PHVs
Radiator for cooling auxiliary components Heat-exchangers for motors Heat-exchanger for inverters Heat-exchanger for cooling lithium-ion batteries
Eco-friendly products
for conventional vehicles
ATF warmer & CVT oil cooler EGR cooler Heat-exchanger for exhaust–gas recirculation devices Fuel cooler
Conventional vehicles Radiator Intercooler Engine oil-cooler Heater core



R&D Activities

-New product development and existing product improvements

  • New business sector: Development of cooling systems for environmentally friendly vehicles such as hybrid vehicles, electric vehicles, and fuel-cell vehicles.
  • Existing business sector: Conducting R&D activities on current products to improve their performance and make them more compact and lighter in weight. Modularizing and systematizing cooling products. Developing heat-exchangers, taking into consideration recycling and improving exhaust-gas emissions and fuel efficiency.

-Fundamental R&D: Conducting fundamental research on new materials and processes, which means researching materials for heat-exchangers and developing surface-treatment and brazing technology.

-The Company has 277 industrial property rights, as of the fiscal year that ended in March 2016.

R&D Structure

-Japan conducts the main R&D activities (new product development, existing product improvements, fundamental research)
-The Company has R&D functions in the U.S. and India, developing products in response to both Japanese and non-Japanese OEMs' needs.
-Some production of prototypes and some evaluation tests are conducted in the U.S., Europe, Asia, and China.

R&D Facilities

Facility Location
Research and development center -Aichi, Japan
-Kanagawa, Japan
Production engineering development center -Shiga, Japan
-Aichi, Japan
TACO/T.RAD R&D Center -Pune, India
T.RAD North America R&D Center -



Licensing of Technology to Other Companies

(As of Mar. 31, 2016)
Partner
(Country)
Contract Contract period
PT. Batarasura Mulia
(Indonesia)
Manufacturing technology for radiators Dec. 2014 - Dec. 2019
Tata Toyo Radiator Ltd.
(India)
Manufacturing technology for radiators Jan. 2013 - Dec. 2019
Torc Co., Ltd.
(Thailand)
Manufacturing technology for radiators Jan. 2016 - Dec. 2016
Qingdao Toyo Heat-Exchanger Co., Ltd.
(China)
Manufacturing technology for aluminum heat exchangers Apr. 2013 - Mar. 2018



R&D Expenditure

(in millions of JPY)
FY ended Mar. 31, 2016 FY ended Mar. 31, 2015 FY ended Mar. 31, 2014
Japan 2,210 2,621 2,648
USA 64 33 22
Europe 81 25 11
Asia 46 31 77
China - - 34
Total 2,403 2,711 2,794


-The Company plans to spend JPY 2,400 million for R&D expenses in the fiscal year ending in March 2017.

Capital Expenditure

(in millions of JPY)
FY ending Mar. 31, 2017 (Forecast) FY ended Mar. 31, 2016 FY ended Mar. 31, 2015 FY ended Mar. 31, 2014
Japan (parent basis) 3,278 3,380 3,793 2,943
USA 3,407 2,710 2,609 1,056
Europe 833 324 533 63
Asia 660 1,388 1,378 1,365
China 525 289 511 1,135
Other - 100 55 123
Overall 8,703 8,191 8,880 6,688



Planned Capital Investment

(As of Mar. 31, 2016)
Facility
(Location)
Equipment to be installed Planned investment amount
(million JPY)
Starting Planned
completion
Hatano Works
(Kanagawa, Japan)
Equipment to produce radiators, etc. 632 Jul.
2015
Mar.
2017
Nagoya Works
(Aichi, Japan)
Equipment to produce radiators, etc. 823 Jun.
2014
Mar.
2017
Shiga Works
(Shiga, Japan)
Equipment to produce radiators, etc. 923 Nov.
2014
Mar.
2017
T.RAD North America Inc.
(Kentucky, U.S)
Equipment to produce radiators, etc. 3,407 Mar.
2015
Dec.
2016
T.RAD Czech s.r.o.
(Unhost, Czech Republic)
Equipment to produce radiators, etc. 803 May
2015
Dec.
2016
T.RAD (Zhongshan) Co., Ltd.
(Guangdong, China)
Equipment to produce radiators, etc. 514 Oct.
2015
Dec.
2016
T.RAD (Thailand) Co., Ltd.
(Chachoengsao, Thailand)
Equipment to produce radiators, etc. 286 Nov.
2015
Dec.
2016
PT. T.RAD Indonesia
(Bekasi, Indonesia)
Equipment to produce radiators, etc. 251 Apr.
2015
Dec.
2016
T.RAD (Vietnam) Co., Ltd.
(Hanoi, Vietnam)
Equipment to produce radiators, etc. 123 Dec.
2015
Dec.
2016



Outlook for FY Ending in March 2017

(IFRS, in JPY millions)
FY ending Mar. 31, 2017 (Forecast) FY ended Mar. 31, 2016 Rate of Change (%)
Sales 105,000 102,132 2.8
Operating profit 2,500 1,247 100.4
Profit before tax 2,900 1,424 103.6
Profit for the year attributable to owners of the parent 1,700 745 128.3

>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)