G-TEKT Corp. Business Report FY2010
Business Highlights
Financial Overview |
(in millions of JPY) |
FY2010 | FY2009 | Rate of Change (%) |
Factors | |
Sales | 59,278 | 53,791 | 10.2 | 1) |
Operating Income | 5,401 | 3,065 | 76.2 | - |
Ordinary Profit | 5,572 | 3,220 | 73.0 | - |
Net Income | 3,144 | 2,134 | 47.3 | - |
Factors
1)
<Japan>
Sales of body structural parts increased year-on-year, supported by rising production volumes at its major customers especially in the first half of the year. Sales also climbed in the area of dies and prototypes.
<North America>
Despite the negative effects of the exchange rate fluctuations, sales of body structural parts increased, thanks to growing production volumes at its major customers.
<Asia>
Sales of body structural parts increased, thanks to growing production volumes at its major customers’ plants in China.
<Middle and South America>
Sales of body structural parts decreased in Brazil. Sales of dies also dropped.
Merger with Takaoka Kinzoku Kogyo
-Kikuchi Co., Ltd. announced that it will change its corporate name to G-Tekt Corporation after the planned merger with Takao Kinzoku Kogyo Co., Ltd. (Koka City, Shiga Prefecture) in April. Based on the consolidation, Kikuchi will add production and sales of automated machineries and transportation equipment, which is Takao Kinzoku’s domain, to its scope of business. The two companies agreed to merge in May last year based on the decision that strengthening of its profit structure through management integration should bring benefits in competing as a global player in the automotive body stamping business. (From an article in the Nikkan Jidosha Shimbun on February 2, 2011)R&D
R&D Expenditure |
(in millions of JPY) |
FY 2010 | FY 2009 | FY 2008 | |
Overall | 199 |
264 | 350 |
R&D Structure
- Following the merger with Takao Kinzoku Kogyo, the Company reorganized its business structure. It now develops components for new vehicles models at the Product Development Department of the Sales Division, while engineering new production technology at its Development Department of the Technology Division.-Eighteen engineers work at the Product Development Section as of March 2011.
R&D Activities
-Major R&D activities and achievements FY20101.Study to expand application to mash seam welding body parts
2.Study to expand application to body parts made of high tensile steel materials.
3.Study to expand injection simulation technology.
4.Study to reduce weight and increase strength of CVT parts.
5.Study to use information technology for making metal dies.
6.Study to apply technology of high-frequency hardening to steel plate materials.
Technology Contract Offered by the Company
(As of Mar. 31, 2011)
Partner | Country | Details | Period |
Jefferson Industries Corporation | USA | Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs | 2003.10.01-2006.09.30 automatic extension every year thereafter |
Jefferson Elora Corporation | Canada | Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs | 1997.03.31-2002.03.30 automatic extension every 5 years thereafter |
Jefferson Southern Corporation | USA | Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs | 2001.05.31-2006.05.30 automatic extension every year thereafter |
Austin Tri-Hawk Automotive Inc. |
USA | Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs | 1998.01.25-2001.01.24 automatic extension every year thereafter |
Kikuchi Do Brasil Ltda |
Brazil | Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs | 1997.05.30-2002.05.29 automatic extension every year thereafter |
Auto Parts Alliance (China) Ltd. |
China | Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs | 2006.10.26-2011.10.25 |
Wuhan Auto Parts Alliance Co., Ltd. |
China | Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs | 2005.07.01-2011.07.01 |
Investment Activities
Capital Expenditure |
(in millions of JPY) |
FY2010 | FY2009 | FY2008 | |
Overall | 5,813 |
8,513 | 11,684 |
Capital Investments in FY2010
- The Company mainly invested in purchasing production equipment to manufacture components for new vehicle models at its Saitama Plant in Japan. It also invested in installing additional manufacturing equipment in China to increase its production capacity in Asia.
Recent Investment in Japan
- The Company launched its project to transfer 2500tTRF stamping equipment from its Hamura Plant to Saitama Plant.- The Company completed production lines for manufacturing components for the variant of the Honda Fit to be produced in Suzuka.
- The Company closed down its Akishima Plant and made the site vacant. It sold off its die storehouse in Hamura.
Recent Investment Outside Japan
<North America>J Group
- Completed production lines to mass-produce components for the Honda Civic
<Latin America>
G-KTB
- Expanded its stamping factory
- Introduced a 1600tTRF machine
- Started preparation work for the Honda Civic program
<China>
APAC
- Started producing parts for the Honda Crosstour
- Started producing parts for the Nissan Vanette
WAPAC
- Acquired a piece of land and expanded its existing plant
- Completed production lines to manufacture small components
CKS
- Won a new program from Toyo Tire & Rubber and preparing for mass production
- Working to win contracts from Hino Motors
Planned Capital Investments
(As of Mar. 31, 2011)
Plant | City | Equipment to be installed | Estimated amount of investment (in millions of yen |
From | To | Purpose of investments |
Saitama Plant | Saitama Pref., Japan |
Equipment for manufacturing auto parts (stamping and welding equipment) | 567 | Jan. 2010 | Dec. 2012 | Increasing production capacity |
Equipment for manufacturing auto parts (dies, jigs and tools) | 1,216 | - | - | Dealing with model changes | ||
Tochigi Plant | Tochigi Pref., Japan | New facility | 574 | Aug. 2011 | Dec. 2011 | Increasing production capacity |
Equipment for manufacturing auto parts (stamping and welding equipment) | 290 | Jan. 2010 | Mar. 2012 | Increasing production capacity | ||
Equipment for manufacturing auto parts (stamping and welding equipment) | 258 | - | - | Dealing with model changes | ||
Jefferson Industries Corporation | Ohio, USA | New facility | 128 | Jan. 2011 | Jul. 2011 | Increasing production capacity |
Equipment for manufacturing auto parts (stamping and welding equipment) | 160 | Mar. 2011 | Oct. 2011 | Increasing production capacity | ||
Equipment for manufacturing auto parts (dies, jigs and tools) | 376 | - | - | Dealing with model changes | ||
Jefferson Elora Corporation | Ontario, Canada | Equipment for manufacturing auto parts (stamping and welding equipment) | 362 | Mar. 2011 | Jun. 2011 | Increasing production capacity |
Equipment for manufacturing auto parts (dies, jigs and tools) | 712 | - | - | Dealing with model changes | ||
Auto Parts Alliance (China) Ltd. | Guangzhou, Guangdong Province, China. | Equipment for manufacturing auto parts (stamping and welding equipment) | 1,749 | Sep. 2011 | Dec. 2011 | Increasing production capacity |
Equipment for manufacturing auto parts (dies, jigs and tools) | 964 | - | - | Dealing with model changes | ||
G-TEKT (Thailand) Co., Ltd. | Ayutthaya, Thailand |
Equipment for manufacturing auto parts (stamping and welding equipment) | 448 | Jan. 2011 | Aug. 2011 | Increasing production capacity |
Equipment for manufacturing auto parts (dies, jigs and tools) | 1,257 | - | - | Dealing with model changes | ||
G-KT do Brasil Ltda. | Sao paolo, Brasil |
New facility | 340 | Dec. 2010 | May 2011 | Increasing production capacity |
Equipment for manufacturing auto parts (stamping and welding equipment) | 544 | Dec. 2010 | Aug. 2011 | Increasing production capacity |