G-TEKT Corp. Business Report FY2010

Business Highlights

Financial Overview

(in millions of JPY)
  FY2010 FY2009 Rate of Change
(%)
Factors
Sales 59,278 53,791 10.2 1)
Operating Income 5,401 3,065 76.2 -
Ordinary Profit 5,572 3,220 73.0 -
Net Income 3,144 2,134 47.3 -

Factors

1)
<Japan>
Sales of body structural parts increased year-on-year, supported by rising production volumes at its major customers especially in the first half of the year. Sales also climbed in the area of dies and prototypes.  

<North America>
Despite the negative effects of the exchange rate fluctuations, sales of body structural parts increased, thanks to growing production volumes at its major customers.

<Asia>
Sales of body structural parts increased, thanks to growing production volumes at its major customers’ plants in China.

<Middle and South America>
Sales of body structural parts decreased in Brazil. Sales of dies also dropped.

 

Merger with Takaoka Kinzoku Kogyo

-Kikuchi Co., Ltd. announced that it will change its corporate name to G-Tekt Corporation after the planned merger with Takao Kinzoku Kogyo Co., Ltd. (Koka City, Shiga Prefecture) in April. Based on the consolidation, Kikuchi will add production and sales of automated machineries and transportation equipment, which is Takao Kinzoku’s domain, to its scope of business. The two companies agreed to merge in May last year based on the decision that strengthening of its profit structure through management integration should bring benefits in competing as a global player in the automotive body stamping business. (From an article in the Nikkan Jidosha Shimbun on February 2, 2011)

R&D

R&D Expenditure

(in millions of JPY)
  FY 2010 FY 2009 FY 2008
Overall 199
264 350

R&D Structure

- Following the merger with Takao Kinzoku Kogyo, the Company reorganized its business structure. It now develops components for new vehicles models at the Product Development Department of the Sales Division, while engineering new production technology at its Development Department of the Technology Division.

-Eighteen engineers work at the Product Development Section as of March 2011.

R&D Activities

-Major R&D activities and achievements FY2010
1.Study to expand application to mash seam welding body parts
2.Study to expand application to body parts made of high tensile steel materials.
3.Study to expand injection simulation technology.
4.Study to reduce weight and increase strength of CVT parts.
5.Study to use information technology for making metal dies.
6.Study to apply technology of high-frequency hardening to steel plate materials.

Technology Contract Offered by the Company

(As of Mar. 31, 2011)

Partner Country Details Period
Jefferson Industries Corporation USA Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2003.10.01-2006.09.30
automatic extension every year thereafter
Jefferson Elora Corporation Canada Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 1997.03.31-2002.03.30
automatic extension every 5 years thereafter
Jefferson Southern Corporation USA Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2001.05.31-2006.05.30
automatic extension every year thereafter
Austin Tri-Hawk Automotive Inc.
USA Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 1998.01.25-2001.01.24
automatic extension every year thereafter
Kikuchi Do Brasil Ltda
Brazil Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 1997.05.30-2002.05.29
automatic extension every year thereafter
Auto Parts Alliance (China) Ltd.
China Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2006.10.26-2011.10.25
Wuhan Auto Parts Alliance Co., Ltd.
China Nonexclusive license involving production, use, and sales rights regarding technological and production expertise on automotive parts, stamping dies, and jigs 2005.07.01-2011.07.01

Investment Activities

Capital Expenditure

(in millions of JPY)
  FY2010 FY2009 FY2008
Overall 5,813
8,513 11,684

 Capital Investments in FY2010
- The Company mainly invested in purchasing production equipment to manufacture components for new vehicle models at its Saitama Plant in Japan. It also invested in installing additional manufacturing equipment in China to increase its production capacity in Asia.  

 

Recent Investment in Japan

- The Company launched its project to transfer 2500tTRF stamping equipment from its Hamura Plant to Saitama Plant.
- The Company completed production lines for manufacturing components for the variant of the Honda Fit to be produced in Suzuka.
- The Company closed down its Akishima Plant and made the site vacant. It sold off its die storehouse in Hamura.  


Recent Investment Outside Japan

<North America>
 J Group
- Completed production lines to mass-produce components for the Honda Civic

<Latin America>
 G-KTB
- Expanded its stamping factory
- Introduced a 1600tTRF machine
- Started preparation work for the Honda Civic program

<China>
APAC
- Started producing parts for the Honda Crosstour
- Started producing parts for the Nissan Vanette

WAPAC
- Acquired a piece of land and expanded its existing plant
- Completed production lines to manufacture small components 

CKS
- Won a new program from Toyo Tire & Rubber and preparing for mass production
- Working to win contracts from Hino Motors



Planned Capital Investments

(As of Mar. 31, 2011)

Plant City Equipment to be installed Estimated amount of investment
(in millions of yen
From To Purpose of investments
Saitama Plant Saitama Pref., Japan
Equipment for manufacturing auto parts (stamping and welding equipment) 567 Jan. 2010 Dec. 2012 Increasing production capacity
Equipment for manufacturing auto parts (dies, jigs and tools) 1,216 - - Dealing with model changes
Tochigi Plant Tochigi Pref., Japan New facility 574 Aug. 2011 Dec. 2011  Increasing production capacity
Equipment for manufacturing auto parts (stamping and welding equipment) 290 Jan. 2010 Mar. 2012 Increasing production capacity
Equipment for manufacturing auto parts (stamping and welding equipment) 258 - - Dealing with model changes
Jefferson Industries Corporation Ohio, USA New facility 128 Jan. 2011 Jul. 2011 Increasing production capacity
Equipment for manufacturing auto parts (stamping and welding equipment) 160 Mar. 2011 Oct. 2011 Increasing production capacity
Equipment for manufacturing auto parts (dies, jigs and tools) 376 - - Dealing with model changes
Jefferson Elora Corporation Ontario, Canada Equipment for manufacturing auto parts (stamping and welding equipment) 362 Mar. 2011 Jun. 2011 Increasing production capacity
Equipment for manufacturing auto parts (dies, jigs and tools) 712 - - Dealing with model changes
Auto Parts Alliance (China) Ltd. Guangzhou, Guangdong Province, China. Equipment for manufacturing auto parts (stamping and welding equipment) 1,749 Sep. 2011 Dec. 2011 Increasing production capacity
Equipment for manufacturing auto parts (dies, jigs and tools) 964 - - Dealing with model changes
G-TEKT (Thailand) Co., Ltd. Ayutthaya, Thailand
Equipment for manufacturing auto parts (stamping and welding equipment) 448 Jan. 2011 Aug. 2011 Increasing production capacity
Equipment for manufacturing auto parts (dies, jigs and tools) 1,257 - - Dealing with model changes
G-KT do Brasil Ltda. Sao paolo, Brasil
New facility 340 Dec. 2010 May 2011 Increasing production capacity
Equipment for manufacturing auto parts (stamping and welding equipment) 544 Dec. 2010 Aug. 2011 Increasing production capacity