Archives of Past Exhibits:Magna International
SAE China 2015
1-piece flexplate assembly
-Installed: Volkswagen, GM patent product
Alumium clutch housings
Clutch hub and housing assemblies
Stamped oil pan
Stamped cover
Aluminum shock tower
B-pillar process variation
Active grille shutter
Electric supercharger
Electric phaser
Electric vacuum pump
Transmission oil pump
Vacuum pump
Actimax™ beveloid drive active transfer case
Integrated electric drive system
High pressure fuel tank
Tailgate module
Installed vehicle: BMW “i3”
2015 IAA Frankfurt Motor Show
Hot stamped door ring
Multi-Material Lightweight Vehicle (MMLV) concept
eDrive system - part of plug-in hybrid drivetrain
Fully sub-assembled and sequenced liftgate module
Carbon fiber composite hood
Carbon fiber filled bolster with resistive implant welding
CNG lightweight storage system
Sedan Slouch rear seat
Outside mirror with hidden turn signal
-Embedded turn signal reduces the number of parts needed to manufacture the component
SmartLatch electronic side door latch system
-Reduced number of mechanical parts lowers weight, cost and complexity
eyeris system simulator
-Features driver assistance systems such as lane change assist, minimum follow distance, and automated driving. Version displayed at IAA added driver monitoring camera system which tracks the driver's eyes and a rear-view camera which activates when the driver looks in the direction of the traditional rear-view mirror
Argus cyber security simulation model
-System developed as a joint venture to address vehicle cyber security issues. System detects when unknown signals are being sent to the vehicle and can respond by blocking those signals
2015 JSAE Automotive Engineering Exposition
Forward facing camera Gen 2.5
-Eye Q2 Mobileye processor -Monocular camera vehicle detection range: 70-90m -Monocular camera pedestrian detection range: 45m
SurroundVue camera
-The 4 camera signals are processed into one single picture in order to show the vehicle in its environment from a bird-eye view.Actimax chain drive active transfer case
Installed vehicle: BMW "3", "X4", "X5", "X6"Actimax concentric drive active transfer case
Installed vehicle: Porsche "Macan"Actimax beveloid drive active transfer case
Multi-material joining technology demonstrator
Stamped aluminum oil pan
-Significant weight savings over conventional steel pans more than 60%. Stronger than plastic pans. -Installed brand: GM Cadillac (June/2015 launch model) -Production site: Detroit, U.S.Aluminum clutch housing
Highly integrated e-Drive system
-Consists of gearbox, e-motor and inverter.eRAD - electric Rear Axle Drive
-Consists of e-motor, gearbox and disconnect unit. -Production launched in Austria in 2012.24VDC - Electric steering pump (for commercial vehicle up to 8t.)
Thermal control device (Multi circuit valve)
Thermal management module
Electronic water pump - Primary
Production scheduled in 2016.Electronic water pump - Secondary
-Production launched in Europe in 2013.e-Supercharger
48V-Variant: -Power 7.0kW at 100,000 rpm (for 1 sec.) -Power 4.5kW (for 2 sec.); Power 2.5kW (continuous) 12V-Variant (Concept): -Power 2.5kW at 100,000 rpm (for 1 sec.) -Power 1.8kW (continuous) Production scheduled in 2017.Electronic cooling fan with brushless DC motor
High efficiency controllable transmission oil pump
High efficiency transmission oil pump
Electric transmission oil pump
Tandem pump module with integrated oil and vacuum pump
Fully controllable engine oil pump
Mass balancer system with integrated variable oil pump
Applied engine: GM SGE 1.0L T-GasolineE-Phaser
Eco2 - High efficiency vacuum pump
-Up to 40% lighter than current model Production scheduled in 2017.Eco - High efficiency vacuum pump
Having been produced more than 35 million units.iVP3 - Integrated electric vacuum and purge pump
Production scheduled in 2018.Light weight soft top
Installed vehicle: Porsche "911"SAE 2015 World Congress
Multi-Material Lightweight Vehicle (MMLV)
-Collaboration between the Company, Ford, and the U.S. Department of Energy to develop a lightweight vehicle concept utilizing multiple materials.
Liftgate module
Installed vehicle Nissan "Rogue" -Features integrated trim and is assembled in Carrollton, Georgia, U.S. and delivered to Nissan's assembly plant in Smyrna, Tennessee, U.S. -The use of thermoplastic materials reduces the weight of the system. -The Company also supplies liftgate modules for the BMW "i3".
Friction Stir Welding (FSW) of aluminum housings
-Currently in development. Process can bond different materials together without the use of screws or bolts.
Housings with innovative materials
2014 JSAE Automotive Engineering Exposition in NAGOYA
Aluminum body solutions
Installed Vehicle: Mercedes-Benz SLS AMG -Magna-Steyr is entrusted with the production.
Lithium ion battery for plug-in hybrid electric vehicle
Installed Vehicle: Mercedes-Benz B-class (2014) and C-class (2015) PHEV models -The product of Magna Steyr. The battery cells are from outsource.
12V Stop/Start battery
Installed Vehicle: Porsche "911" -The product of Magna SteyrSofttop
Installed Vehicle: Porsche "911" -The product of Magna Steyr
SAE China 2014
Dual fuel engine-CNG/diesel
Electric drive module
-Integrated traction motor and inverter with proprietary motor control software.
Electric rear axle drive
-Integrated E-motor, gearbox, disconnect unit. -Suitable for hybrid and plug-in hybrid vehicles.
Pro-active coupling
P2 hybrid module with crankshaft integrated starter/generator (CiSG)
-Under development.
Beveloid 2-gear active transfer case
-Utilizing beveloid and cylindrical helical gear technology.
Power take off units
Thermal management module
E-phaser
High efficiency transmission oil pump
Hybrid/electrical transmission oil pump
Tandem pump module with integrated oil and vacuum pump
-Reducing the engine interfaces, and improving the package situation on modern combustion engines.
Variable displacement and pressure controlled engine oil pump - “off axis” configuration
-Significant fuel savings.
Electronic water pump - secondary
Electric vacuum pump (dry concept)
High efficiency “Eco” vacuum pump
-Lower power consumption.
Flexible mass balancer system (MBS) for gasoline & diesel engines
-Using roller bearings to minimize friction. Installed: Volvo
Electronic cooling fan
-Composed of a brushless direct current motor with integrated control electronics without sensor, the fan, and the shroud.
1-piece flexplate assembly
-Manufactured using a patented forming process, and improved durability with less distortion and no weld spatter compared to 2 piece versions. Installed: Shanghai GM, Audi
Transmission clutch module
Planetary carrier
Clutch hub and housing assemblies
Lithium ion battery for plug-in hybrid electric vehicle
12V battery for automotive application
-Lead-acid battery.
2014 ITS WORLD CONGRESS
eyeris system simulator
-Currently in development. -The eyeris system features a portfolio of driver assistance systems such as object detection, lane detection, and various camera systems. The simulator on display focused on automated driving in traffic jams (traffic jam assist). -The eyeris system is expected to be commercially produced in 2015. Both PSA and GM have expressed interest in the system.
2014 JSAE Automotive Engineering Exposition
| Beveloid 2-Gear ATC Transfer Case | High Efficiency - Rear Axle Drives | ||
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-Aluminum housing -Double angular ball bearing |
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| P2 Hybrid module with Crankshaft iSG (CiSG) | Single Inverter with Integrated DC/DC | ||
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-Directly connected to Crankshaft -Starter / Generator with clutch function |
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-SOP: Targeted at 2016 |
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| High Efficiency Transmission Oil Pump | High Efficiency Variable Capacity Transmission Oil Pump |
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-To increase fuel economy and CO2 saving -Under development |
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| Electrical Transmission Oil Pump | Tandem Pump Module with integrated Oil and Vacuum Pump |
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| High Efficiency "Eco" Vacuum Pump | Electric Vacuum Pump | ||
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-Under development |
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| Low temperature Waste Heat Recovery (WHR) | E-Phaser | ||
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| Flexible MBS for Gas & Diesel Engines | Aluminum Clutch Housing - Weight saving vs Steel |
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| Plungers and Cylinders - CVT Transmission | Light Weight Stampings: Fe-Al Joining | ||
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| Formed Aluminum Oil Pans and Covers | Joining Technology Demonstrator | ||
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-Weight savings over conventional steel pans more than 60%. -Sample delivery since Q4, 2013 |
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JSAE 2013
| Aluminum competence | |||
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| Integrated motor generator | Electric steering pump | ||
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| HCU - Hybrid Control Unit | Electric drive module for LCV | ||
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| Fuel filler pipe | Fuel filler pipe | ||
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| Fuel filler pipe | Fuel and design caps | ||
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| Aluminum stampings | Clutch hubs and housing assemblies | ||
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| Vacuum, oil and water pumps | BiSG - Belt integrated Starter Generator | ||
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| Inverter 650V / 600A | Transfer case - Beveloid 2-Gear | ||
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| ATC450 Active Transfer Case | ERAD - Electric Rear Axle Drive | ||
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| E-drive for electric vehicles | |||
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Automotive World 2013
| ERAD - Electric Rear Axle Drive | E-Drive for Electric Vehicles | ||
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Installed in Volvo |  |
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| 2-speed eDrive | HCU - Hybrid Control Unit | ||
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| Inverter | Integrated inverter | ||
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| CEH - Cost Efficient Hybrid | |||
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JSAE 2012
| Plastic fuel tank system | High pressure fuel storage system | ||
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Installed vehicle: Audi "A6", "A7" (China) |
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| eRAD - Offset design | eRAD - Coaxial design | ||
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| eDrive - Coaxial design | Modular electric axle | ||
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| Pro-active coupling | Dynamax coupling | ||
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| ATC350 Active transfer case | DC Brushless cooling fan | ||
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| Electronic controllable water pump | Mass balancer module with integrated variable oil pump and integrated vacuum pump | ||
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| Hybrid/Electrical transmission oil pump | Variable flow oil pump | ||
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| Electric drive module for LCV | Integrated motor generator | ||
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| Electric steering pump | HCU - Hybrid Control Unit | ||
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JSAE 2011
| Folding Roof for Fiat 500C | Electronic Glass Roof Module for Porsche 911 Targa | ||
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Powertrain |
Water pump | ||
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| Engineering Services | Software Products | ||
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SAE 2011 World Congress
| Door Panel with Print Mold Design Film | Motor Inverter focused on EV powerplant | ||
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| Renewable Polyurethane System | Video Mirror Technologies | ||
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JSAE 2010
| Variable flow oil pumps | Dual mass flywheel | ||
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| DYNACTIVE high performance coupling | Pro-active coupling | ||
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| Active transfer case - GreenGen II | eRAD - offset design | ||
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| eRAD - Coaxial design |  |
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| eDrive - Coaxial design |  |
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| Modular electric axles |  |
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| Roof top - Convertible limousine | |||
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Installed in the Audi A5 | ||
Delhi Auto Expo (India) 2010
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| Power take off unit | Pro-active coupling | ||
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| Dual H transmission | eRAD | ||
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| Transfer case - Electric shift |
Transfer case - Manual shift |
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| Integrated transfer case - Double speed |
Transfer case - Beveloid |
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| Integrated engine front cover | Dual mass flywheel | ||
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| Flexplate 2 piece | Flexplate 1 piece | ||
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| Mass balancer | Hybrid transmission oil pump | ||
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| Vacuum pump | Variable oil pump | ||
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| Water pump | Water pump | ||
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