Archives of Past Exhibits:Magna International

SAE China 2015

1-piece flexplate assembly

-Installed: Volkswagen, GM patent product

Alumium clutch housings

Clutch hub and housing assemblies

Stamped oil pan

Stamped cover

Aluminum shock tower

B-pillar process variation

Active grille shutter

Electric supercharger

Electric phaser

Electric vacuum pump

Transmission oil pump

Vacuum pump

Actimax™ beveloid drive active transfer case

Integrated electric drive system

High pressure fuel tank

Tailgate module

Installed vehicle: BMW “i3”

2015 IAA Frankfurt Motor Show

Hot stamped door ring

Multi-Material Lightweight Vehicle (MMLV) concept

eDrive system - part of plug-in hybrid drivetrain

Fully sub-assembled and sequenced liftgate module

Carbon fiber composite hood

Carbon fiber filled bolster with resistive implant welding

CNG lightweight storage system

Sedan Slouch rear seat

Outside mirror with hidden turn signal

-Embedded turn signal reduces the number of parts needed to manufacture the component

SmartLatch electronic side door latch system

-Reduced number of mechanical parts lowers weight, cost and complexity

eyeris system simulator

-Features driver assistance systems such as lane change assist, minimum follow distance, and automated driving. Version displayed at IAA added driver monitoring camera system which tracks the driver's eyes and a rear-view camera which activates when the driver looks in the direction of the traditional rear-view mirror

Argus cyber security simulation model

-System developed as a joint venture to address vehicle cyber security issues. System detects when unknown signals are being sent to the vehicle and can respond by blocking those signals

2015 JSAE Automotive Engineering Exposition

Forward facing camera Gen 2.5

-Eye Q2 Mobileye processor -Monocular camera vehicle detection range: 70-90m -Monocular camera pedestrian detection range: 45m

SurroundVue camera

-The 4 camera signals are processed into one single picture in order to show the vehicle in its environment from a bird-eye view.

Actimax chain drive active transfer case

Installed vehicle: BMW "3", "X4", "X5", "X6"

Actimax concentric drive active transfer case

Installed vehicle: Porsche "Macan"

Actimax beveloid drive active transfer case

Multi-material joining technology demonstrator

Stamped aluminum oil pan

-Significant weight savings over conventional steel pans more than 60%. Stronger than plastic pans. -Installed brand: GM Cadillac (June/2015 launch model) -Production site: Detroit, U.S.

Aluminum clutch housing

Highly integrated e-Drive system

-Consists of gearbox, e-motor and inverter.

eRAD - electric Rear Axle Drive

-Consists of e-motor, gearbox and disconnect unit. -Production launched in Austria in 2012.

24VDC - Electric steering pump (for commercial vehicle up to 8t.)

Thermal control device (Multi circuit valve)

Thermal management module

Electronic water pump - Primary

Production scheduled in 2016.

Electronic water pump - Secondary

-Production launched in Europe in 2013.

e-Supercharger

48V-Variant: -Power 7.0kW at 100,000 rpm (for 1 sec.) -Power 4.5kW (for 2 sec.); Power 2.5kW (continuous) 12V-Variant (Concept): -Power 2.5kW at 100,000 rpm (for 1 sec.) -Power 1.8kW (continuous) Production scheduled in 2017.

Electronic cooling fan with brushless DC motor

High efficiency controllable transmission oil pump

High efficiency transmission oil pump

Electric transmission oil pump

Tandem pump module with integrated oil and vacuum pump

Fully controllable engine oil pump

Mass balancer system with integrated variable oil pump

Applied engine: GM SGE 1.0L T-Gasoline

E-Phaser

Eco2 - High efficiency vacuum pump

-Up to 40% lighter than current model Production scheduled in 2017.

Eco - High efficiency vacuum pump

Having been produced more than 35 million units.

iVP3 - Integrated electric vacuum and purge pump

Production scheduled in 2018.

Light weight soft top

Installed vehicle: Porsche "911"

SAE 2015 World Congress

Multi-Material Lightweight Vehicle (MMLV)

-Collaboration between the Company, Ford, and the U.S. Department of Energy to develop a lightweight vehicle concept utilizing multiple materials.

Liftgate module

Installed vehicle Nissan "Rogue" -Features integrated trim and is assembled in Carrollton, Georgia, U.S. and delivered to Nissan's assembly plant in Smyrna, Tennessee, U.S. -The use of thermoplastic materials reduces the weight of the system. -The Company also supplies liftgate modules for the BMW "i3".

Friction Stir Welding (FSW) of aluminum housings

-Currently in development. Process can bond different materials together without the use of screws or bolts.

Housings with innovative materials

2014 JSAE Automotive Engineering Exposition in NAGOYA

Aluminum body solutions

Installed Vehicle: Mercedes-Benz SLS AMG -Magna-Steyr is entrusted with the production.

Lithium ion battery for plug-in hybrid electric vehicle

Installed Vehicle: Mercedes-Benz B-class (2014) and C-class (2015) PHEV models -The product of Magna Steyr. The battery cells are from outsource.

12V Stop/Start battery

Installed Vehicle: Porsche "911" -The product of Magna Steyr

Softtop

Installed Vehicle: Porsche "911" -The product of Magna Steyr

SAE China 2014

Dual fuel engine-CNG/diesel

Electric drive module

-Integrated traction motor and inverter with proprietary motor control software.

Electric rear axle drive

-Integrated E-motor, gearbox, disconnect unit. -Suitable for hybrid and plug-in hybrid vehicles.

Pro-active coupling

P2 hybrid module with crankshaft integrated starter/generator (CiSG)

-Under development.

Beveloid 2-gear active transfer case

-Utilizing beveloid and cylindrical helical gear technology.

Power take off units

Thermal management module

E-phaser

High efficiency transmission oil pump

Hybrid/electrical transmission oil pump

Tandem pump module with integrated oil and vacuum pump

-Reducing the engine interfaces, and improving the package situation on modern combustion engines.

Variable displacement and pressure controlled engine oil pump - “off axis” configuration

-Significant fuel savings.

Electronic water pump - secondary

Electric vacuum pump (dry concept)

High efficiency “Eco” vacuum pump

-Lower power consumption.

Flexible mass balancer system (MBS) for gasoline & diesel engines

-Using roller bearings to minimize friction. Installed: Volvo

Electronic cooling fan

-Composed of a brushless direct current motor with integrated control electronics without sensor, the fan, and the shroud.

1-piece flexplate assembly

-Manufactured using a patented forming process, and improved durability with less distortion and no weld spatter compared to 2 piece versions. Installed: Shanghai GM, Audi

Transmission clutch module

Planetary carrier

Clutch hub and housing assemblies

Lithium ion battery for plug-in hybrid electric vehicle

12V battery for automotive application

-Lead-acid battery.

2014 ITS WORLD CONGRESS

eyeris system simulator

-Currently in development. -The eyeris system features a portfolio of driver assistance systems such as object detection, lane detection, and various camera systems. The simulator on display focused on automated driving in traffic jams (traffic jam assist). -The eyeris system is expected to be commercially produced in 2015. Both PSA and GM have expressed interest in the system.

2014 JSAE Automotive Engineering Exposition

Beveloid 2-Gear ATC Transfer Case		High Efficiency - Rear Axle Drives
	-Small and Light weight		-Aluminum housing -Double angular ball bearing

P2 Hybrid module with Crankshaft iSG (CiSG)		Single Inverter with Integrated DC/DC
	-Directly connected to Crankshaft -Starter / Generator with clutch function		-SOP: Targeted at 2016

High Efficiency Transmission Oil Pump	High Efficiency Variable Capacity Transmission Oil Pump
		-To increase fuel economy and CO2 saving -Under development
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Electrical Transmission Oil Pump		Tandem Pump Module with integrated Oil and Vacuum Pump

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High Efficiency "Eco" Vacuum Pump	Electric Vacuum Pump
		-Under development
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Low temperature Waste Heat Recovery (WHR)		E-Phaser

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Flexible MBS for Gas & Diesel Engines		Aluminum Clutch Housing - Weight saving vs Steel

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Plungers and Cylinders - CVT Transmission		Light Weight Stampings: Fe-Al Joining

Formed Aluminum Oil Pans and Covers		Joining Technology Demonstrator
	-Weight savings over conventional steel pans more than 60%. -Sample delivery since Q4, 2013

Contract manufacturing

JSAE 2013

Aluminum competence

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Integrated motor generator		Electric steering pump

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HCU - Hybrid Control Unit		Electric drive module for LCV

Fuel filler pipe		Fuel filler pipe

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Fuel filler pipe		Fuel and design caps

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Aluminum stampings		Clutch hubs and housing assemblies

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Vacuum, oil and water pumps		BiSG - Belt integrated Starter Generator

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Inverter 650V / 600A		Transfer case - Beveloid 2-Gear

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ATC450 Active Transfer Case		ERAD - Electric Rear Axle Drive

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E-drive for electric vehicles

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Automotive World 2013

ERAD - Electric Rear Axle Drive		E-Drive for Electric Vehicles
	Installed in Volvo
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2-speed eDrive		HCU - Hybrid Control Unit

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Inverter		Integrated inverter

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CEH - Cost Efficient Hybrid

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JSAE 2012

Plastic fuel tank system		High pressure fuel storage system
	Installed vehicle: Audi "A6", "A7" (China)
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eRAD - Offset design		eRAD - Coaxial design

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eDrive - Coaxial design		Modular electric axle

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Pro-active coupling		Dynamax coupling

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ATC350 Active transfer case		DC Brushless cooling fan

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Electronic controllable water pump		Mass balancer module with integrated variable oil pump and integrated vacuum pump

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Hybrid/Electrical transmission oil pump		Variable flow oil pump

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Electric drive module for LCV		Integrated motor generator

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Electric steering pump		HCU - Hybrid Control Unit

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JSAE 2011

Folding Roof for Fiat 500C		Electronic Glass Roof Module for Porsche 911 Targa

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Powertrain		Water pump

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Engineering Services		Software Products

SAE 2011 World Congress

Door Panel with Print Mold Design Film		Motor Inverter focused on EV powerplant

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Renewable Polyurethane System		Video Mirror Technologies

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JSAE 2010

Variable flow oil pumps		Dual mass flywheel

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DYNACTIVE high performance coupling		Pro-active coupling

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Active transfer case - GreenGen II		eRAD - offset design

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eRAD - Coaxial design

eDrive - Coaxial design

Modular electric axles

Roof top - Convertible limousine

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Delhi Auto Expo (India) 2010

Magna Powertrain

Power take off unit		Pro-active coupling

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Dual H transmission		eRAD

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Transfer case - Electric shift		Transfer case - Manual shift

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Integrated transfer case - Double speed		Transfer case - Beveloid

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Integrated engine front cover		Dual mass flywheel

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Flexplate 2 piece		Flexplate 1 piece

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Mass balancer		Hybrid transmission oil pump

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Vacuum pump		Variable oil pump

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Water pump		Water pump

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JSAE 2009

Pro-Active Coupling		Hybrid Transmission Oil Pump
	Installed in Fiat Panda Image Image		Image Image

Variable Flow Oil Pump		Mass Balancer Module
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Electric Drive Systems
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