Taiho Kogyo Co., Ltd Business Report FY2009

Business Highlights

Financial Overview

(in millions of JPY)
  FY2009 FY2008 Rate of Change (%) Factors
Overall
Sales 70,442 90,152 (21.9) -Sales decreased as a result of a decline in automotive sales volume worldwide.
Operating income 1,455 (1,223) - -Operating and ordinary income increased as a result of the Company improving productivity and reducing fixed costs.
Ordinary income 1,901 1,393 -
Net income 349 1,812 -
Automotive Component Business
Sales 63,396 71,248 (11.0) -
Operating income 6,193 2,421 155.8 -

 

Business Results Forecast

(in millions of JPY)
  FY2010 FY2009
(actual)
Rate of change (%)
Sales 75,000 70,442 6.5
Operating income 2,200 1,455 51.2
Ordinary income 2,400 1,901 26.2
Net income 1,550 349 344.1

Sales Forecast by Business

(in millions of JPY)
  FY2010 FY2009 (actual) Rate of change (%)
Bearings 29,600 26,146 13.2
Die-casting 12,810 13,355 (4.0)
Gaskets 9,800 9,342 4.9
ASSY products 14,260 14,551 (2.0)
Equipment 8,360 6,831 22.3

Sales Forecast by Customer

(in millions of JPY)
  FY2010 FY2009 (actual) Rate of change
Toyota 44,300 43,152 2.7%
Toyota group 10,900 9,730 12.0%
Others 19,800 17,560 12.8%

>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)

R&D

R&D Expenditure

(in millions of JPY)
  FY2009 FY2008 FY2007
Overall 1,499 1,465 1,501
Automotive parts business 1,419 1,428 1,408

R&D Structure

-The Company set up its R&D structure so that it can address diverse issues under a consolidated framework consisting of several divisions such as the basic research division dealing with tripology (friction/wear/lubrication technology) and other themes; the product development division; and the production technology development division, all working at the  Main Technology Building.
-In addition to the above, the Company also has a friction technology research center, an engine experiment center, and a production technology development center.

R&D Activities

Automotive Parts Business
1. Bearing Business:
-The Company was successful in producing engine bearings, which are compatible with high performance engines; special bearings, which are used in compressors; and also various other bearings.
-In the area of engine bearings, the Company developed and launched both copper and aluminum bearings with overlays that are both completely lead-free.
-The company successfully developed overlay materials using lead-free, solid lubricants to meet recent needs for enhanced engine performance. These materials are being used on major vehicle models in and outside Japan. The Company was successful in conducting sales activities that increased its global presence, as it won new supply agreements from overseas makers with which it had never transacted business before.
-The Company developed overlay materials which use lead-free solid lubricant.
-The Company developed soft metal overlay materials.

-The Company completed a line up of lead-free bushes and applied them to transmissions and other products.
-The Company developed and commercialized copper bearing materials that don't contain lead in the material used for skew plates, special bearings used for compressors in automotive air conditioners.

2. Die-casting products

-The Company developed and commercialized sleeves for oil control valves. It is currently supplying them to manufacturers both at home and abroad.
-The Company developed and commercialized cam housings and oil filter brackets. It further conducted development activities on highly functional components such as differential gear carriers.

3. Electronics assembly business
-The Company developed and commercialized coils and core assemblies for solenoid valves, parts for continuous variable valve timing systems, and EGR valves for small-diesel and large-diesel engines.
-The Company developed and mass-produced electronically controlled EGR valves that respond to the new long-term exhaust emission regulation for commercial vehicles enforced in October 2005 in Japan; and the 2010 exhaust emissions regulations in the U.S.A.
-The Company developed and commercialized cam housings and is currently conducting R&D activities to expand their application to more sophisticated parts such as differential carriers.

 

4. Balance weight business
-The Company commercialized lead-free balance weights. It was successful in developing lead-free, clip-on balance weights like those being used in overseas markets.
-The Company The Company also started commercial production of stick-on balance weights.

5. Gasket business
-The Company's subsidiary, Nippon Gasket, enhanced its development capabilities in the area of metal-head gaskets.

Investment Activities

Capital Expenditure

(in millions of JPY)
  FY2009 FY2008 FY2007
Overall 1,890 7,193 9,645
Automotive Parts Business 1,654 7,468 9,066

Automotive Parts Business

-The Company made capital investments to improve production efficiency and maintain and update production facilities.
-The Company made capital investments to prepare facilities for producing new products and maintain and update facilities at its consolidated subsidiaries in Japan. The Company invested mainly in die-cast production facilities at its major subsidiary, Taiho Gifu Co., Ltd.
-The Company made capital investments to increase the production capacities at facilities located at its consolidated subsidiaries in Asia. Mainly, the Company invested at its major subsidiary, Taiho Kogyo Corporation of Yantai, to construct a new plating plant in order to increase the production capacity and the improve production efficiency of die-cast products.

New Facilities (Automotive Parts Business)

-The Group plans to invest 2.9 billion yen in FY2010, which ends on March 31, 2011. The breakdown of major investments is as follows.
Plant Facilities to be built Planned investment (million JPY) Objective
Taiho Kogyo Co., Ltd.
Headquarters and Headquarters plant
(Aichi Pref., Japan)
Production facilities to manufacture die casting products 135 Maintenance
Hosoya plant
(Aichi Pref., Japan)
Production facilities to manufacture bearings, etc.

764

New products
Shinohara plant
(Aichi Pref., Japan)
Production facilities to manufacture assembly products 132 Maintenance
Kyushu plant
(Kagoshima Pref., Japan
Production facilities to manufacture bearings, etc. 6 Streamlining
Koukai plant
(Aichi Pref., Japan)
Production facilities to manufacture bearings, etc. 77 Maintenance
Subsidiaries

Headquarters and Headquarters plant
(Aichi Pref., Japan)Taiho Seiki Co., Ltd.
Facilities where design and development activities can be conducted, and facilities for manufacturing automotive suspension components  120 Maintenance, updating, streamlining, and increasing production capacity

Kasugai plant
(Aichi Pref., Japan)TET Co., Ltd.
Processing facilities 57 Maintenance

Headquarters and Headquarters plant
(Gifu Pref., Japan)
Taiho Gifu Co., Ltd.
Production facilities to manufacture die casting products 139 Expansion, increasing production capacity

Headquarters
(Aichi Pref., Japan)Nippon Gasket Co., Ltd.
Renovation of headquarters building 97 Increasing production capacity
Production facilities to manufacture gasket products 35 Research and development, new products

Shiga Plant
(Shiga Pref., Japan)Nippon Gasket Co., Ltd.
Production facilities to manufacture gasket products 238 Streamlining, increasing production capacity
Renovations of building exteriors 60 Maintenance

Headquarters and Headquarters plant
(Ohio, USA)Taiho Corporation of America
Production facilities to manufacture bearings, etc. 105 New products, maintenance
Expanding existing buildings, etc. 20 Increasing production capacity

Headquarters and Headquarters plant
(Karawang, Indonesia)PT. Taiho Nusantara
Production facilities to manufacture bearings, etc. 25 New products, maintenance and update
Expanding existing buildings, etc. 10 Increasing production capacity

Headquarters and Headquarters plant
(Ujhartyan, Hungary)Taiho Corporation of Europe
Production facilities to manufacture bearings, etc. 53 Increasing production capacity; streamlining, maintenance and updating facilities 

Headquarters and Headquarters plant
(Daegu, Korea)Taiho Corporation of Korea
Production facilities to manufacture bearings, etc. 30 Increasing production capacity; maintenance and updating facilities

Headquarters and Headquarters plant
(Yantai, China)Taiho Kogyo Corporation of Yantai
Production facilities to manufacture bearings 127 Increasing production capacity