Archives of Past Exhibits:Denso
2018 International Suppliers Fair
Millimeter-Wave Radar Sensor, Camera
Head-Up Display
Air-Cooled Charge Air cooler
Common Rail System
Driver Status Monitor
2018 JSAE Automotive Engineering Exposition
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Emission Control Components
Motor Generator (Stator)
Battery ECU
Power Control Unit
200kVA SiC Inverter (for testing)
Double-sided Direct Cooling 2-in21 Power Module (Prototype)
SiC-MOSFET
6-inch SiC Wafer
Image sensor
Proposed Method
2018 Auto China - Beijing International Automotive Exhibition
Powertrain products
Thermal management products
Deiver status monitor
Delhi Auto Expo 2018
Spark Plugs
Ion generator
-Plasmacluster Ion generator for carEngine ECU
Lithium-Ion Battery
-12V 10Ah battery pack, localised in India, jointly developed by Suzuki, Toshiba and Denso
Ceiling Circulator
-Ceiling circulator for Toyota Yaris in India
Generator (EV/ HV/ FCV)
Sensor
-Air-Fuel Ratio Sensor
Power control system (Electric Vehicle/Hybrid Vehicle/Fuel Cell Vehicle)
Battery ECU
North American International Auto Show 2018
Millimeter-wave radar
Driving assist ECU
Vision sensor
Driver status monitor
VR demonstration units
-Demonstration units showcased connected driving and autonomous driving technologies.
Persuasive Electric Vehicle (PEV)
-Next-generation personal electric vehicle concept developed with Massachusetts Institute of Technology; Features include wireless charging, autonomous driving capability and exterior lighting colors that change depending on driving mode.
Third-generation inverter power control unit (PCU)
CES 2018
Wireless communication devices for vehicle use
Curved OLED display
Hypervisor for automotive vehicles
-Represents the first automotive-grade Hypervisor system ready for mass production; Hypervisor is a system that enables the creation and operation of virtual machines, that is, an emulation of a computer.
Mobility as a Service utilizing cloud-based technology
-Utilizes IoT to help optimize routes, track vehicle, traffic and road conditions to anticipate possible problems and improve mobility.
Tokyo Motor Show 2017
Product lineup
Stereo Vision Sensor
Installed vehicle: Lexus "LS500h", "LS500"
Millimeter Wave Radar
Installed vehicle: Lexus "LS500h", "LS500"
Compact Stereo Vision Sensor
Installed Daihatsu Smart Assist Ⅲ
Engine ECU
Emission Control Components
Motor Generator
Power Control Unit
Battery ECU
Outer Heat Exchanger
Electric Compressor with Gas Injection
-Installed vehicle: Toyota "Prius PHV"
Electric Expansion Valve
Accumulator
Heat Pump Air-Conditioning System
-Installed vehicle: Toyota "Prius PHV"Driver Status Monitor
11.6 inch Touch Display
-Installed vehicle: Toyota "Prius PHV"
2017 SAE-China Congress & Exhibition
Injector road map
Rail road map
Pump road map
3rd generationg pump
4th generation injector
4th generation rail
4th generation pump
Fuel filter for commercial vehicle
Integrated thermal management system for EV
Larger HD multi-function display
Bluetooth smartphone APP remote controller
3rd generation injector
3rd genetation rail
CEATEC JAPAN 2017
Biosignals
- Prototype - Driving support system - Wearable sensor
North American International Auto Show 2017
Display screen for Denso product lineup
Virtual Reality Experience display
Simulator which demonstrates sample scenarios of how V2X and sensors can be used to improve safety and convenience in driving.IAA Frankfurt Auto Show 2017
Mock-up car with Denso Products
Exhaust Gas Recirculation Valve, Air / Fuel Ratio Sensor, Gasoline Port Fuel Injector
Air Conditioning Unit
Variable-Type A/C Compressor with Clutch
Electronic Control Unit
High-Pressure Pump, Diesel Injector, Common Rail
Alternator, Starter
Head-Up Display, Cluster
2017 JSAE Automotive Engineering Exposition
Heat Pump Climate Control System with Gas injection function
Outer Heat Exchanger
Electric compressor with Gas injection function
Accumulator, Electric Expansion Valve, Compact gas-liquid separator with Integrated valve
Electric Expansion Valve
Inner condenser
Full-SiC Inverter Integrated in Motor (Test sample)
Double-sided Cooling 6-in-1 Power Module (Prototype)
SiC-MOSFET
6-inch SiC Wafer
Products for Electric and Hybrid Electric Vehicles
Motor Generator
Power Control Unit
HEV ECU
Battery Monitoring Unit
Large HD Multi-function Display
Fail-Operational EPS
Compact Stereo Vision Sensor
-Installed vehicle: Daihatsu " Mira e:S", "Tanto" -Built-in ECU
Automated Driving (Prove driving test)
Diesel Engine Management System
Gasoline Direct Injection Engine Management System
Emission Control Products
Shanghai International Automobile Industry Exhibition 2017
Gasoline Engine Management system
Diesel Engine Management system
Active Safety Systems and V2X
-Vision Sensor -Millimeter wave radar -On-board V2X Communication Equipment
Advanced Driver Assistance Systems
Products for EV/HEV
Stop/Start System
Harmonious Communication Cockpit
WCX17: SAE World Congress Experience
Ford Focus Electric used for MDrive electric car share study program
Collaboration between Denso, Ford, and NextEnergy to study electric car sharing by initiating a program at the University of Michigan - Dearborn for students and recording their experiences
Power control unit
75% reduction in size and increased efficiency provides improved range for electric vehicles
Virtual reality experience display
Simulator which demonstrates various safety systemsDisplay screen for Denso product lineup
Persuasive Electric Vehicle (PEV)
Next-generation personal electric vehicle concept developed with Massachusetts Institute of Technology; Features include wireless charging, exterior lighting colors that change depending on driving mode, and a miniature HVAC system
Automotive World 2017
PCB (printed-circuit board) with built-in components
Exhibited at PWB EXPO
High heat resistant PCB
LCP module PCB
Patterned Prepreg Lay-up Process (PALAP) technology
2016 Automechanika Shanghai
Refrigeration cycle system
-Condenser, Reservoir, Expansion valve, Evaporator, Compressor
Compressor
Alternator
Starter
Radiator
Brake pad, Brake disc
Oxygen sensor, Wiper, Fuel pump
2016 SAE-China Congress & Exhibition
EV/HV products
Stop/start system
2016 Shanghai International Auto Parts and Service Exhibition
Supplybump Assy
Wiper blade
Cabin air filter
Plasma cluster lon generator
Spark plug
2016 JSAE Automotive Engineering Exposition
Harmonious Communication Cockpit
-The cockpit system which supports ensure safe driving.-The HMI device development that aim for autonomous driving.
Automated Driving (Prove driving test)
SiC Power Device
-SiC: Silicon Carbide -Under Development
Fail-Operational EPS
-Installed vehicle: Toyota "Prius", "Alphard"
High Performance Water Cooled Charge Air Cooler
-Installed vehicle: Toyota "Auris 1.2L Turbo", "Lexus NX Turbo"
Diesel Engine Management System
-This diesel engine management system significantly increases fuel combustion efficiency by highly pressurizing diesel fuel (2500bar) and using a feedback injection control system, leading to lower fuel consumption and exhaust emissions.
Gasoline Direct Injection Engine Management System
-This is an electronic control system for gasoline direct injection engines which are increasing as an effective means of fuel economy improvement. This system uses injectors that deliver an optimal amount of fuel at pressures as high as 20 MPa, and high-precision air-fuel ratio feedback control to optimally control engine combustion to increase both engine power and fuel efficiency.
Hydrogen Charging Products for FCV: Temperature Sensor and High-Pressure Sensor
-Products for fuel cell vehicle "MIRAI"
Hydrogen Charging Products for FCV: Hydrogen Fueling Control Unit and Infrared Ray Transmitter
-Products for fuel cell vehicle "MIRAI" -Installed in Honda "Clarity Fuel Cell"
Cooling Products for RCV
-Products for fuel cell vehicle "MIRAI"
Products for Electric and Hybrid Vehicles
-Battery Monitoring Unit
Products for Electric and Hybrid Vehicles
-HEV ECU
Products for Electric and Hybrid Vehicles
-Power Control Unit
Products for Electric and Hybrid Vehicles
-Motor Generator
2016 Auto China - Beijing International Automotive Exhibition
Gasoline Engine Management System
Diesel Engine Management System
Lithium-ion Battery Pack
Cold Storage Evaporator
Cold Storage Case
Tandem Solenoid (TS) Starter
Vision Sensor
Millimeter-wave Radar Sensor
On-board V2X Communication Equipment
Battery Monitoring Unit
Hybrid Vehicle Electronic Control Unit
Motor Generator
Power Control Unit
Advanced Driver Assistance Systems
Spark Plug
Delhi Auto Expo 2016
2 wheeler vehicle finder and security system
-Developed by Denso subsidiary in India.
Compressor
Spark plug
Gasoline Direct Injection Engine Management System
Diesel Engine Management System
Pedestrian Collision Detection Sensor
Product lineup for Electric and Hybrid Vehicles
North American International Auto Show 2016
Harmonious communication cockpit simulator
-Concept simulator which utilizes advanced technologies, ergonomic designs, and driver assist systems to reduce the physical and mental stresses experienced by a driver. Features: -Large Head-up display -Harmonious Lumi -Camera monitoring system -Harmonious steering wheel -Driver status monitor -Active footrest
<Stop/Start Systems> Stop/start system display
<Stop/Start Systems> Lithium-ion battery pack
<Stop/Start Systems> Cold storage evaporator
<Stop/Start Systems> Tandem solenoid starter
<Stop/Start Systems> High-efficiency alternator
Tokyo Motor Show 2015
Main products for new Toyota "Prius"
Main products for new Toyota "Prius"
Engine cooling module (ECM) Installed model: Toyota "Prius"
Main products for new Toyota "Prius"
Electric compressor Installed model: Toyota "Prius"Main products for new Toyota "Prius"
Air conditioning unit Installed model: Toyota "Prius"
Main products for new Toyota "Prius"
Motor (stator) The new stator is more than 33% lighter than its counterpart in the current Prius. Installed model: Toyota "Prius"
Main products for new Toyota "Prius"
Power control unit (PCU) The new PCU is 33% smaller than its counterpart in the current Prius. Installed model: Toyota "Prius"Main products for new Toyota "Prius"
Battery monitoring unit Installed model: Toyota "Prius"Main products for new Toyota "Prius"
Vision sensor Installed model: Toyota "Prius"Main products for new Toyota "Prius"
Millimeter-wave radar sensor Installed model: Toyota "Prius"Main products for new Toyota "Prius"
Wireless unit for ITS connect service Installed model: Toyota "Prius"Harmonious Communication Cockpit
The Company exhibited its Human Machine Interface (HMI) technologies in the Harmonious Communication Cockpit, allowing visitors to experience future driving technologies.
Active safety systems and V2X
Active safety systems and V2X
Vision sensorActive safety systems and V2X
Millimeter-wave radar sensorActive safety systems and V2X
On-board V2X communication equipmentStop/Start system
Stop/Start system
Lithium-ion battery packStop/Start system
Cold storage case Cold storage evaporatorStop/Start system
Tandem solenoid starter
Stop/Start system
High-efficiency alternator
SiC power device
SiC power device
SiC small inverter unit (prototype)SiC power device
Double-sided colling 6-in-1 power module (prototype)Products for EV/HEV
Products for EV/HEV
Motor generatorProducts for EV/HEV
Power control unit (PCU)Products for EV/HEV
Hybrid ECUProducts for EV/HEV
Battery monitoring unitHydrogen charging products for FCV
Hydrogen charging products for FCV
Water control valveHydrogen charging products for FCV
Electric water pumpHydrogen charging products for FCV
Electric fanHydrogen charging products for FCV
Temperature sensor High-pressure sensor Hydrogen fueling control unit Infrared ray transmitter
V2H (Vehicle to Home) charging/discharging system (9kW)
Surround video sensing system
SAE China 2015
Gasoline direct injection engine management system
Stop/start system
Products for electric and hybrid vehicle
Ceatec Japan 2015
Pico Grid System
-Pico Grid stand-alone direct current distributed power system comprises a photovoltaic power generation system, stationary batteries, and light electric vehicles. -Pico Grid System is an integrated management system for electricity and vehicles which enables car sharing system.
Platform for Light Electric Vehicle (LEV)
-Platform for LEVs including those used for car sharing -Non contact IC card is used to start LEVs. -Climate control audio settings are personalized and controlled based on the information of the person in use.
Advanced driving support technology
Active safety system
Products for electric and hybrid vehicles
DC charger for home use
DC charger for home use
Spin n'Click KKP
Spin n'Click KKP
MapQR
2015 IAA Frankfurt Motor Show
<Start/stop system components> Start/stop system display
<Start/stop system components> Lithium-ion battery pack
<Start/stop system components> High-effciency alternator
<Start/stop system components> Tandem solenoid starter
<Start/stop system components> Cold storage evaporator
<Start/stop system components> Cold storage case within evaporator
<EV/HV products> Power control unit
<EV/HV products> Motor generator
<EV/HV products> Battery monitoring unit
<EV/HV products> Hybrid vehicle ECU
2015 JSAE Automotive Engineering Exposition
Active Safety System
-The new millimeter wave radar sensor and vision sensor are incorporated in the Toyota Safety Sense P package. The safety package will be installed on Toyota's midsize and large cars later in 2015. The millimeter wave radar sensor enables the safety package to includes a pedestrian detection function.
Active Safety System
-77GHz millimeter-wave radar
Active Safety System
-The monocular camera is installed inside the windshield.
Secure City Data and Support Safety Operation
-Where the smartphone is just out of reach, the new Bluetooth-based wireless remote controller helps remotely control the apps from across the driver’s seat.
Cooling Products for Fuel Cell Vehicle "MIRAI"
-Radiator
Cooling Products for Fuel Cell Vehicle "MIRAI"
-Electric water pump
Cooling Products for Fuel Cell Vehicle "MIRAI"
-Water control valve
Products of Hydrogen Filling System for Fuel Cell Vehicle "MIRAI"
-Hydrogen fueling control unit, high pressure sensor, temperature sensor, infrared ray transmitter
High Efficiency Alternator (eSC Alternator)
-The eSC alternator features a rectifier that uses a power transistor (MOSFET: Metal Oxide Semiconductor Field Effect Transistor). The Company supplies the products for European models.
SiC Power Device
-Double-sided cooling 6-in-1 power module
SiC Power Device
-SiC small inverter unit
SiC Power Device
-6-inch SiC wafer, SiC-MOSFET (Metal Oxide Semiconductor Field Effect Transistor)
Products for Electric and Hybrid Vehicles
-Electric compressor
Products for Electric and Hybrid Vehicles
-Motor stator
Products for Electric and Hybrid Vehicles
-Power control unit
Products for Electric and Hybrid Vehicles
-DC-DC converter
Products for Electric and Hybrid Vehicles
-System main relay
Products for Electric and Hybrid Vehicles
-Hybrid vehicle electric control unit
Products for Electric and Hybrid Vehicles
-Battery monitoring unit
Products for Electric and Hybrid Vehicles
-Battery current sensor
Gasoline Direct Injection Engine Management System
-Accelerator pedal module
Gasoline Direct Injection Engine Management System
-Engine electronic control unit
Gasoline Direct Injection Engine Management System
-Turbo pressure sensor, electronic throttle body, purge valve
Gasoline Direct Injection Engine Management System
-Air-fuel ratio sensor, Oxygen sensor, catalytic substrate, EGR cooler
Gasoline Direct Injection Engine Management System
-Exhaust variable cam timing, high pressure injector, stick coil, iridium spark plug, crank position sensor, cam position sensor, knock sensor, coolant temperature sensor
Diesel Engine Management System
-Accelerator pedal module
Diesel Engine Management System
-Intercooler
Diesel Engine Management System
-Turbo pressure sensor, electronic throttle body
Diesel Engine Management System
-Super high pressure fuel pump, fuel filter
Diesel Engine Management System
-Common rail, exhaust gas pressure sensor
Shanghai International Automobile Industry Exhibition 2015
Start-stop system
Gasoline direct injection engine management system
Heat pump system
Products for electric and hybrid vehicles
Diesel engine management system
Pedestrian collision detection sensor
Millimeter-wave radar sensor, vision sensor
North American International Auto Show 2015
<Stop/Start systems> Alternator
-Stop/start system products are manufactured in Maryville, Tennessee, USA.
<Stop/Start systems> Tandem solenoid Stop/Start starter
<Stop/Start systems> Cold storage evaporator
<Stop/Start systems> Lithium-ion battery pack for Stop/Start system
2014 JSAE Automotive Engineering Exposition in NAGOYA
Interactive communication cockpit
-The system features ball-shaped communication device to alert the driver when it detects an abnormality.
Active safety system
-Obtain high recognition performance by mutually utilizing the sensing results of a millimeter-wave radar sensor and a vision sensor.
COA HVAC
LPL EGR valve unit for diesel engine
SiC power device
High ingnitability spark plug with flow guide plate
Products for electric and hybrid vehicles
Gasoline direct injection engine management system
Diesel engine management system
Public road test of advanced driving support technology
On-board equipment for vehicle-to-Vehicle and Vehicle-to Infrastructure (V2X) Communication
Ceatec Japan 2014
Products for electric and hybrid vehicles
Electric compressor
Motor stator
DC-DC converter
Power control unit
System main relay
Hybrid vehicle ECU
Battery current sensor
Battery monitoring unit
SiC-MOSFET
-Started sample shipments to industrial equipment manufacturers
PALAP multilayer board series
Heat flow sensor
Public road test of advanced driving support technology
Small mobility solution
-Equipped with air conditioned seat -Battery powered refrigeration box can be equipped.
2014 ITS WORLD CONGRESS
Interactive communication cockpit (simulator)
-Features host of technologies to help provide information to the driver including a communication device, head-up display, and LCD electric rear-view mirror.
V2X ECU
-Allows vehicles to communicate with other devices without line of sight. Currently in development, with an expected 2015 release in Japan. European and US releases will occur later.
ADAS locator
-In development. Provides information of upcoming road conditions through a combination of sensors, map data, and other sources.
Pedestrian collision sensor
-Measures changes in pressure to the bumper to trigger systems designed to minimize injuries to pedestrians based on specific impact profiles. The smaller version displayed on the left is currently in development.
NaviBridge/NaviCon
-Smartphone application which works with other applications to send navigation and map data to a vehicle's navigation system and display screen.Automated Driving with V2V
-Lead vehicle transmits information to trailing vehicle such that the trailing vehicle is able to autonomously follow the movements of the lead.Advanced HMI Management with Connectivity
Vehicle Cyber Security
-Outline for future security plans against cyber threats to vehicles.Denso's Safety Technologies
2014 JSAE Automotive Engineering Exposition
| Electric Compressor | Motor Stator | ||
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Installed Vehicles : Toyota Lexus "LS600h", Toyota "Camry Hybrid", Toyota "Prius", Toyota "Aqua" |  |
Installed Vehicle : Toyota "Aqua" |
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| Power Control Unit | Hybrid Vehicle ECU | ||
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Two inverters, a boost converter and DC-DC converter are integrated into the unit. Installed Vehicle : Nissan "Fuga Hybrid" |
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| Battery Monitoring Unit | Battery Current Sensor | ||
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Installed Vehicle : Toyota "Prius PHV" |  |
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| SiC Inverter | SiC MOSFET | ||
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Inverters equipped with SiC-based power devices. Denso exhibited the product for the first time at the exposition. It is under development. |
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Denso developed a SiC-based MOSFET with Toyota Motor and Toyota Central R&D Labs. Denso exhibited the product for the first time at the exposition. |
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| 6-inch SiC Wafer | SiC Power Card | ||
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Denso exhibited the product for the first time at the exposition. It is under development. |  |
Denso exhibited the product for the first time at the exposition. It is under development. |
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| COA HVAC | COA HVAC | ||
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Denso exhibited the product for the first time at the exposition. With high standardization, it can be used for a wide variety of vehicles from B segment to D segment. Installed Vehicles : Toyota "Harrier", "Noah/Voxy" |
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Denso exhibited the product for the first time at the exposition. |
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| Interactive Communication Cockpit | Interactive Communication Cockpit | ||
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| Laser Radar Sensor | Vision Sensor | ||
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| Accelerator Pedal Module | Electric Throttle Body, Turbo Pressure Sensor | ||
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| Variable Cam Timing, Cam Position Sensor | Exhaust Gas Temperature Sensor, Crank Position Sensor | ||
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| Fuel Pump Module | Air-Fuel Ratio Sensor, Catalytic Substrate, Oxygen Sensor | ||
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| EGR Valve, EGR Cooler | Intercooler | ||
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Installed Vehicles : Toyota "Camry", "Aqua" |  |
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| EGR Cooler, EGR Temperature Sensor | Pre-Turbo Exhaust Gas Pressure Sensor, Exhaust Gas Temperature Sensor | ||
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| Air-Fuel Ratio Sensor, Exhaust Port Fuel Injector | Super High Pressure Fuel Pump | ||
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| Fuel Filter | High Ignitability Spark Plug with Flow Guide Plate | ||
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Denso developed a spark plug to control the gas flow to the plug gap by the addition of a flow guide plate on the plug housing to ensure ignitability under any plug orientation. Denso exhibited the product for the first time at the exposition. |
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| Diesel Engine ECU | |||
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2014 Beijing International Automotive Exhibition
| Stop/start system | Gasoline direct injection engine management system | ||
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Installed: Tianjin FAW Xiali, Toyota, Honda |
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| Electronic stability control motor | Electronic throttle valve control motor | |||
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| Evaporator | Cabin condenser | |||
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| Electric valve | Electric compressor | |||
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| Electric valve | DC-DC converter | ||
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| Hybrid vehicle electronic control unit | Power control unit | |||
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| Small hybrid vehicle motor stator | Intake Variable Cam Timing & High Pressure Fuel Pump | ||
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| EGR valve | High Pressure Injector | ||
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-Produced in Japan, 2-stage High Pressure Injector can reduce the inertia |
| Pedestrian collision detection sensor | Power seat motor | ||
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2014 Delhi Auto Expo (India)
| Pedestrian collision detection sensor | Head-up display | ||
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| Micro relay | Spark plug | ||
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| Diesel engine management system | Stop/start system | ||
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North American International Auto Show 2014
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| Product lineup for Electric and Hybrid Vehicles | Power control unit | ||
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| DC-DC converter | Hybrid vehicle electric control unit (HV-ECU) | ||
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| System main relay | Motor stator for small hybrid vehicle | ||
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| Electric compressor | Battery monitoring unit | ||
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| <Gasoline Direct Injection Engine Management System> | |||
| Gasoline direct injection engine management system | Engine ECU | ||
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| Manifold absolute pressure sensor | Electric intake variable cam timing system | ||
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| Air flow meter | Electronic throttle body | ||
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| High pressure injector | Turbo pressure sensor | ||
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| Accelerator pedal module | High pressure fuel pump | ||
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| Fuel pump module | Iridium spark plug | ||
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| Knock sensor | Fuel pressure sensor | ||
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| Crank position sensor | Air-fuel ratio sensor | ||
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| Stick coil | Cam position sensor | ||
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| Oxygen sensor | Exhaust gas temperature sensor | ||
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| Exhaust gas recirculation cooler | Coolant temperature sensor | ||
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| Catalytic substrate | Purge valve | ||
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| Exhaust Gas Recirculation valve | Evaporate leak check module | ||
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| <Stop/Start Systems> | |||
| Alternator | Tandem solenoid Stop/Start starter | ||
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| Cold storage evaporator | Lithium-ion battery pack for Stop/Start system | ||
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| <Climate Control Products> | |||
| Product lineup of Climate Control Products | Radiator | ||
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| Cooling sub module | Electric compressor | ||
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| Inter cooler | Compressor | ||
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| Condenser | Climate control panel | ||
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| Matrix IR sensor | Solar sensor | ||
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| In-car air temperature sensor | Ambient sensor | ||
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| Humidity sensor | HVAC unit | ||
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| Air conditioner ECU | Evaporator | ||
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| Air purifier | Rear cooling unit | ||
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| Water to air charge air cooler | Low temperature radiator | ||
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| EGR cooler | |||
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| <Driving Control & Safety Products> | |||
| Product lineup of Driving Control & Safety Products | Millimeter-wave radar sensor | ||
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| Vision sensor | Driving assistant ECU | ||
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| Seatbelt ECU | Electric power steering motor | ||
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| High Intensity Discharge lamp ballast | Adaptive Front-lighting system controller | ||
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| Passenger presence sensor | Car navigation system | ||
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| DCM (Data Communication Module) | Head-up display (HUD) |
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| <Active Safety System Package> | |||
| Entry package | Standard package | ||
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Tokyo Motor Show 2013
| Power Control Unit | Electric Compressor | ||
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Two inverters, a boost converter and DC-DC converter are integrated into the unit. Installed Vehicle : Nissan "Fuga Hybrid" |
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Installed Vehicles : Toyota Lexus "LS600h", Toyota "Camry Hybrid", Toyota "Prius", Toyota "Aqua" |
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| Motor Stator | DC-DC Converter | ||
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Installed Vehicle : Toyota "Aqua" |  |
Installed Vehicle : Nissan "Fuga Hybrid" |
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| Hybrid Vehicle ECU, Battery Monitoring Unit, System Main Relay, Battery Current Sensor | Cold Storage Evaporator, Cold Storage Case | ||
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Installed Vehicle for battery monitoring unit : Toyota "Prius PHV" |  |
The newly developed Evaporator is equipped with a cold insulator, which stores cold energy to be used to cool in-vehicle cabin air while the engine and air-conditioning cycle is off in the idle-stop state. Installed Vehicle : Suzuki "Wagon R" |
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| Lithium-ion Battery Pack | High-efficiency Alternator | ||
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The battery pack consists of a battery management unit and power supply control switch as well as battery cells. The new battery pack is naturally air-cooled and therefore does not require a dedicated battery cooling system. Installed Vehicle : Suzuki "Wagon R" |
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| Tandem Solenoid Starter | Electric Compressor | ||
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Installed Vehicle : Suzuki "Wagon R" |  |
Installed Vehicles : Toyota "eQ", Nissan "Leaf", Mitsubishi "i-MiEV", Renault "ZOE" |
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| Outer Heat Exchanger | Evaporator | ||
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Installed Vehicles : Toyota "eQ", Nissan "Leaf", Mitsubishi "i-MiEV", Renault "ZOE" |  |
Installed Vehicles : Toyota "eQ", Nissan "Leaf", Mitsubishi "i-MiEV", Renault "ZOE" |
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| Accumulator | Cabin Condenser | ||
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Installed Vehicles : Toyota "eQ", Nissan "Leaf", Mitsubishi "i-MiEV", Renault "ZOE" |  |
Installed Vehicles : Toyota "eQ", Nissan "Leaf", Mitsubishi "i-MiEV", Renault "ZOE" |
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| SiC Inverter, SiC-MOSFET | Gasoline Direct Injection Management System | ||
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Denso revealed it will begin development for mass production of SiC (silicon carbide) inverters equipped with SiC-based power devices in 2016. |  |
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| Accelerator Pedal Module | Variable Cam Timing | ||
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| Fuel Pump Module | EGR Valve, EGR Cooler, Air-Fuel Ratio Sensor, Oxygen Sensor | ||
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| Engine ECU, Electronic Throttle Body | Evaporative Leak Check Module | ||
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| Diesel Engine Management System | Super High Pressure Fuel Pump, Fuel Filter | ||
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Installed Vehicles : Mazda "CX-5", "Atenza" |  |
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| Intercooler | Electronic Throttle Body, Turbo Pressure Sensor | ||
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| EGR Valve | Portable Inverter for FCV | ||
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| Stationary DC Normal Charger | V2H (vehicle-to-home) power supply system for EV | ||
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| NaviCon/NaviBridge | Smartphone-based Information Services "ARPEGGiO" | ||
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NaviCon/NaviBridge is a hub application for smartphones and car navigation systems. A combination of these two devices allows car navigation maps to be controlled by smartphones. |  |
ARPEGGiO is a smartphone-based information system that uses the onboard navigation screen to display and operate smartphone applications. |
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| Multi-Function Remote Touch Controller | Multi-Function Remote Touch Controller | ||
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The Remote Touch Controller, located on a vehicle's center console, allows a driver to freely control a car's navigation system, audio system, air conditioning system and other cabin units without having to touch them. Installed Vehicle : Toyota Lexus "RX" |
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| On-board Equipment for Vehicle-to-Vehicle and Vehicle-to-Infrastructure (V2X) Communication | Head-up Display and Control Commander Linked System | ||
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The on-board equipment is designed to work with vehicle-infrastructure cooperative systems. Using information obtained via wireless communication, it will increase road traffic safety and efficiency. |
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The driver can operate the air conditioner, audio system, and other vehicle functions from the control commander. |
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| Active Safety System Package | Active Safety System Package | ||
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Three active safety packages are offered to suit the market trend; Entry Package, Standard Package and Premium Package. |  |
Entry Package for A & B segment cars. |
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| Active Safety System Package | Active Safety System Package | ||
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Standard Package for B-E segment cars |  |
Premium Package for luxury cars |
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| Interactive Communication Cockpit | Interactive Communication Cockpit | ||
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A large-screen head-up display (HUD) is installed to the cockpit. A communication robot will check the driver's health conditions before driving. |  |
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ITS World Congress 2013
| Driver Status Monitor | Multi-function Remote Touch Controller | ||
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| Large head-up display (HUD) | Active Safety System Package | ||
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| Smart Charging Demonstration | On-board Equipment for Vehicle-to-Vehicle and Vehicle-to-Infrastructure Communication | ||
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| ITS Spot Service-compatible On-board DSRC Unit | Micro Grid Field | ||
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| Home Energy Management System | Vehicle-to-Home Power Supply System | ||
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| Fleet Management System | Car navigation system/application | ||
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CEATEC 2013
| Pico Grid System for Light EV and Stationary DC Normal Charger | Wireless Charging Tray | ||
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Installed Vehicle： Toyota "Prius" |
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| Different Dimension Vehicle "moon" | Information service and application for car navigation system | ||
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It is made of automotive components. |  |
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| SiC-MOSFET | |||
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6 inch SiC wafer is co-developed under NEDO project with Future Power Electronics Technology, Denso, Showa denko and Toyota Central R&D Labs. | ||
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Frankfurt Motor Show 2013
| Active Safety System Package | Pedestrian Collision Detection Sensor | ||
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Installed Vehicle： Toyota "Crown Hybrid" |
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| Hub application for smartphones and car navigation systems | On-board Equipment for Vehicle-to-Vehicle and Vehicle-to-Infrastructure (V2X) Communication | ||
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| Head-up Display and Control Commander Linked System | Interactive Communication Cockpit | ||
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| New Generation Condenser |
HVAC for Air Conditioning System Capable of Controlling the Driver's Area Only | ||
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| Heat Pump System | SiC Power Device | ||
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| Products for Electric and Hybrid Vehicles | Gasoline Direct Injection Engine Management System | ||
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| Stop/Start System | |||
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2013 China International Auto Parts Expo (CIAPE)
| Disc brake pads | CRS pump | ||||
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| Injector | Common rail | ||||
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| Horn, fuel pump | Water tank cover, iridium spark plugs | ||||
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| Fuel filter | Oxygen sensors, electronic fan motor | ||||
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| Air filter | Wiper | ||||
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| A/C compressor | A/C compressor | ||||
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| Condenser | Vehicle-mounted plasmacluster generator | ||||
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JSAE 2013
| Denso's commitment to the environment | |||
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| Products for electric and hybrid vehicles | |||
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| Electric compressor & power control unit | Hybrid vehicle electronic control unit | |||
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| Battery monitoring unit | DC-DC converter | ||
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Installed vehicle: Jaguar "Range Rover" |
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| Current sensor | System main relay | ||
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| Next generation common-rail system for clean diesel | |||
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Installed vehicle (Current Generation): Mazda "CX-5", "Atenza" Mitsubishi "Delica D:5" Toyota "Hiace", "Avensis (Europe)" |
Nissan "NV350 Caravan" Subaru "Legacy (Europe)", "Trezia" Opel "Astra" |
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| Car air conditioning system capable of controlling the driver's area only | |||
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Installed vehicle: Toyota "Crown Hybrid" Lexus "GS", "IS" |
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| Stop/start system products | |||
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| Stop/start system | Tandem solenoid starter | ||
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Installed vehicle: Toyota "Auris" |
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| Lithium-ion battery pack | Cold storage evaporator | ||
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| Radiator | |||
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| Denso's commitment to safety | |||
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| Sensing system | ||||
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| Laser radar sensor | Millimeter-wave radar sensor | ||
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| Vision sensor | Pedestrian collision detection sensor | ||
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Installed vehicle: Toyota "Crown Hybrid" Honda "Legend" |
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| Smartphone-connected information services | On-board ETC unit connected with smartphone | ||
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| Head Up Display (HUD) -control commander linked system | |||
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Installed vehicle: Lexus "GS", "RX" |
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FISITA 2012 World Automotive Congress (Beijing)
| SiC small inverter module SiC | SiC MOSFET | ||
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| Image | Image | ||
| Air conditioning unit | Injector | ||
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For: Toyota |
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| Image | Image | ||
| Evaporator | Common rail system for clean diesel engines (3rd generation) | ||
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| Image | Image | ||
| Stop/start system | |||
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| Tandem solenoid starter | Cold storage case | ||
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| Image | Image | ||
| Safety system | |||
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| Driver assistance system ECU | Millimeter-wave radar sensor | ||
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| Image | Image | ||
| Vision sensor | |
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| Driver status monitor (DSM) | On-board equipment for vehicle infrastructure cooperative system | ||
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| Image | Image | ||
| Products for electric and hybrid vehicle | |||
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| Battery current sensor and system main relay | DC-DC converter | ||
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| Image | Image | ||
| Battery monitoring unit for lithium-ion batteries | Hybrid vehicle electronic control unit | ||
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| Image | Image | ||
| Electric compressor and power control unit | |
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JSAE 2012
| Motor Stator for Small Hybrid Vehicle | Next Generation Common-rail System for Clean Diesel | ||
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| Tandem Solenoid(TS) Starter for Stop/Start Systems | SiC Small Inverter Module | ||
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Installed vehicle: Daihatsu "e：S" Suzuki "Alto Eco" Jaguar "XF" |
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| Products for Electric and Hybrid Vehicles | Ejector Cycle Car Air Conditioning Syste | ||
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| Lightweight and Thin Condenser | |||
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2012 Beijing International Automotive Exhibition
Products for electric and hybrid vehicles |
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| Electric compressor | Motor and generator | ||
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| Image | Image | ||
| DC-DC converter | Battery monitoring unit for lithium-ion batteries | ||
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| Image | Image | ||
| Hybrid vehicle electronic control unit | System main relay | ||
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| Image | Image | ||
| ASMO Co., Ltd. | |||
| Power seat motor | Electric power steering motor with ECU | ||
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| Image | Image | ||
| Door closer motor | |
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| Smartphone-connected information service: ARPEGGIO | |
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| High performance vehicle operation support system | On-board equipment for vehicle-infrastructure cooperative system | ||
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| Image | Image | ||
2012 Delhi Auto Expo (India)
| Diesel Engine Management System | DENSO Products in Indian Markets | ||
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| Full TFT Color LCD Instrument Cluster | Remote Touch Controller | ||
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| Cockpit Demonstrator “Resonance2021” | Products for Electric and Hybrid Vehicles | ||
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| Ejector Cycle Car Air Conditioning System | Tandem Solenoid (TS) Starter for Stop/Start Systems | ||
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| Bus Air Conditioner | |||
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2011 TOKYO motor show
| SiC Power module | Battery current sensor | ||
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| System main relay | Battery monitoring unit | ||
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| DC-DC Converter | Hybrid vehicle Electronic control unit | ||
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| Electric compressor | Power control unit | ||
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Installed vehicles: Toyota "Camry Hybrid" |
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| Evaporator | Ejector | ||
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Installed vehicles: Toyota "Prius" |
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Installed vehicles: Toyota "Prius" |
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| Condenser | Electric compressor | ||
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| Air conditioning unit | Tandem Solenoid (TS) starter | ||
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Installed vehicles: Daihatsu "Mira e:s", Jaguar "XF 2.2l diesel" |
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| Driving support system Electronic Control Unit | Millimeter-wave radar sensor | ||
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| Vision sensor | Remote touch controller | ||
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Installed vehicles: Lexus "Lexus RX" |
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| 5.9GHz On-board equipment for vehicle‒infrastructure cooperative systems | Synchronized cockpit | ||
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| HEMS-controlled PHV/EV battery charger - reference exhibit | |||
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2011 Frankfurt motor show
| Cockpit Demonstrator “Resonance2021” | Si Wafer and ECUs | ||
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| Multi-fuction HAVAC | ECU | ||
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| Internal Heat Exchanger(SCX), Compressor, and Alternator | Remoto Touch Controller | ||
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| Vision Sensor | Millimeter-wave Radar Sensor | ||
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| Driving Assist Electronic Control Unit | Inverter | ||
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| Electric Compressor | Hybrid Vehicle Electronic Control Unit | ||
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| Battery Monitoring Unit | DC-DC Converter | ||
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| image | |||
| SiC Wafer | SiC Power Module | ||
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| image image |
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2011 JSAE
| DC-DC Converter | Battery Current Sensor | ||
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| System main Relay | Battery Monitoring Unit for Lithium-ion Batteries | ||
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| Power Control Unit | Hybrid Vehicle Electronic Control Unit | ||
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| Electric Compressor for Hybrid and Electric Vehicle Air Conditioning System | Tandem Solenoid Starter | ||
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Installed vehicle : 34cc/rev. - Lexus LS 27cc/rev. - Toyota Prius v, Lexus CT200h, HS250h 14cc/rev. - Toyota Prius |
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| Radiator Tank Made from Plant-derived Resin | Microalgae Green Project | ||
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Installed vehicle : Toyota Camry(since 2009) |
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Image | ||
| Passenger Vehicle Air Conditioning System Using an Ejector | Spark Plug for Ion Current Misfire Detection System | ||
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Installed vehicle : Lexus LFA |
| Image | Image |  |
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| Remote Touch Controller | |||
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Installed vehicle : Lexus RX Toyota SAI |
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2010 CIAPE
| Hybrid Vehicle Components and Gasoline Engine Management System |
Diesel engine management system | ||
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| Image | Image | ||
2010 JSAE
| 3rd generation common rail system (CRS) |
Battery monitoring unit for lithium-ion batteries |
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|---|---|---|---|
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| Image Image Image Image |
Image Image Image Image |
Image | |
| Power control unit | AE starter | ||
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| Image Image Image |
Image Image Image Image |
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| Radiator end tank made of plant-derived resin | |||
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| Image Image |
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| Ejector system for passenger vehicle air-conditioners |  |
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|---|---|---|---|
| ECS evaporator | |||
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Image Image Image |
Image Image |
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| Fine graphic instrument cluster with pedestrian detection night view |
Remote touch controller | ||
|---|---|---|---|
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| Image Image |
Image Image |
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| SiC power devices | |||
|---|---|---|---|
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| Image (3" SiC wafer) Image (4" SiC wafer) Image (SiC diode) Image (SiC MOSFET) Image (SiC power module) |
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2009 Tokyo Motor Show
| - Press Briefing - |
|---|
| -The Company plans to double the number of hybrid engineers in the next two years. For start and stop systems, in January 2009 it established a project team to strengthen its development capability. |
| -In China, the Company currently has 22 production companies. They have been increasing the number of production bases to support Japanese auto makers that have expanded into the country. Moving forward, they would also plans to offer its products to local auto makers. |
| -In India, where the Company has four production facilities, they are currently expanding an existing plant to produce car air conditioners for a new compact vehicle. |
| -In Brazil, the Company has also increased its production capacity. |
| -In July 2009, the Company set up a project team that specializes in developing products for compact cars in the emerging markets. This team puts into place a system that operates the functions of production, development, design, sales, and procurement to work as one. |
| - Diesel engine management system - | |||
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| Image | |||
| Supply pump | Rail | ||
|---|---|---|---|
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| Image | Image | ||
| Piezo injector (200MPa) | Boost pressure sensor | ||
|---|---|---|---|
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| Image | Image | ||
| Electronic throttle body | EGR valve | ||
|---|---|---|---|
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| Image | Image | ||
| Air flow meter | Glow plug | ||
|---|---|---|---|
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| Image | Image | ||
| Air-fuel ratio sensor Exhaust gas temperature sensor |
Exhaust gas temperature sensor | ||
|---|---|---|---|
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| Image | Image | ||
| DPF (Diesel Particulate Filter) |
ECU (Electronic Control Unit) |
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|---|---|---|---|
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| Image | Image | ||
| Electronic injector driver unit | Intercooler | ||
|---|---|---|---|
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| Image | Image | ||
| Exhaust port fuel injector | |
|---|---|
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| Image | |
| - Hybrid Vehicle Components and Gasoline Engine Management System - |
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|---|---|---|---|
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| Image | |||
| Power Control Unit | Iridium spark plug | ||
|---|---|---|---|
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Installed vehicles : Toyota "Lexus LS600h" Toyota "Lexus RX450h" |
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| Image | Image | ||
| High pressure injector | High pressure pump | ||
|---|---|---|---|
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| Image | Image | ||
| Fuel pump module | Air flow meter | ||
|---|---|---|---|
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| Image | Image | ||
| Catalytic substrate | Electronic throttle body | ||
|---|---|---|---|
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| Image | Image | ||
| O2 sensor | Air-fuel ratio sensor | ||
|---|---|---|---|
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| Image | Image | ||
| Intake variable valve timing | Exhaust variable valve timing | ||
|---|---|---|---|
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| Image | Image | ||
| Crank position sensor | DC-DC converter | ||
|---|---|---|---|
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| Image | Image | ||
| Battery monitoring unit | Electronic injector driver unit | ||
|---|---|---|---|
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| Image | Image | ||
| System main relay | ECU for hybrid vehicle | ||
|---|---|---|---|
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| Image | Image | ||
| - Permanently engaged starter - | - Radiator tank made from plant-derived resin - |
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| Image | Installed vehicles: Toyota "Auris" (Europe) Toyota "Yaris" (Europe) |
Image 1 Image 2 |
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| - SiC power devices - | |
|---|---|
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| Image | |
| - Sensing System - | |
|---|---|
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| Image | |
| Millimeter-wave radar sensor | Vision sensor | ||
|---|---|---|---|
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| Image | Image | ||
| ECU for driving assistance system | |
|---|---|
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| Image | |
| - Full TFT color LCD instrument cluster featuring night view system with pedestrian detection function - |
- Image recognition technology - | ||
|---|---|---|---|
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| Image 1 Image 2 |
Installed vehicle : Toyota "Crown Hybrid" |
Image | |
| - Passenger vehicle air conditioning system using an ejector - | - Small air conditioning unit for compact vehicles - |
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|---|---|---|---|
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| Image : Ejector Cycle System (ECS) evaporator Installed vehicle : Toyota "Prius" |
Image : New Installed vehicle : Toyota "iQ" Image : Conventional |
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| - Remote touch controller - | |
|---|---|
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| Image 1 Image 2 |
Installed vehicles : Toyota "Lexus RX450h" Toyota "Lexus RX350" Toyota "Lexus HS250h" Toyota "Lexus LFA" |
2009 IAA Frankfurt Motor Show
Safety
| Sensing System | ||||
|---|---|---|---|---|
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| Full TFT Color LCD Instrument Cluster Featuring Night View System with pedestrian Detection Function | Image Recognition Technology | |||
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| Hybrid Vehicle Component | Permanently Engaged Starter (idle stop) | ||
|---|---|---|---|
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| Image | Image | Installed vehicle: Toyota Prius | |
| Radiator Tank Made from Plant-derived Resin | |||
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| Image | |||
| Passenger Vehicle Air Conditioning System Using an Ejector | Small Air Conditioning Unit for Compact Vehicles | ||
|---|---|---|---|
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| Installed vehicle: Toyota Prius |
Installed vehicle: Toyota iQ |
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| Remote Touch Controller | |
|---|---|
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| Installed vehicle: Lexus RX | |
JSAE 2009
| Ejector Cycle for Vehicle Air Conditioning Systems (World first) | Third Generation Common Rail System | ||
| Ejector Cycle System (ECS) Evaporator | |||
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| Image | Installed in the Toyota Prius | Image | |
| Full-Color TFT-LCD Instrument Cluster with Pedestrian Detection Night View |
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| Image | Installed in the Toyota Crown Hybrid | ||
| Adaptive Front-lighting System (AFS) | |||
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| Image Mining Technique | Permanently Engaged Starter | ||
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| Image | Image | ||
| Image (Traffic Sign Recognition) |
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| Compact High Efficiency Blower Fan for HVAC (Newly developed) |
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Image Image (Compact High Efficiency Blower Fan for HVAC) Image(Thin Blade Fan) Image(Conventional HVAC) |
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JSAE 2008
| Hybrid Vehicle Components | |||
| Power Control Unit | DC/DC Converter | ||
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| Image | Image | ||
| Image Mining Technique | Key Technologies | ||
| SiC Power Devices ??hoto: SiC inverter) | |||
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| Image | Image | ||
| Society Announcement | |||
| Ejector system for small truck refrigerators | Ejector-type Cool Box | ||
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 Ejector |
| Image | Image | ||
| Hexagonal Cell Ceramics Substrate for Lower Emission and Pressure Drop | |||
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JSAE 2007
| AFS and Vehicle Navigation Co-operation (Under development) | |||
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| Climate Control System with Matrix Infra Red (IR) Sensor | |||
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Image1 Image2 |
Vehicles Installed: Lexus460/600h Production factory: Nishio Plant |
| Instrument Cluster with TFT Display | |||
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Image1 Image2 (Thin dial backlight components) Image3 (High-brightness TFT module) |
Vehicles Installed: Lexus460/600h Production factory: Takatana Plant Featuring thinner structure |
| E-CVT | |||
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Image1 Image2 Image3 |
Vehicles Installed: Lexus460/600h Production factory: Daian Plant Drive motor made by Asmo |
| High Power Traction Inverter for Hybrid Vehicle | |||
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Image1 Image2 |
Vehicles Installed: Lexus 600h |
| Stereo Vision Processing ECU | |||
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Image | Vehicles Installed: Lexus460/600h Production factory: Kota Plant |
JSAE 2006
<Highlights>
Exhibits are mainly those presented in the paper session held at the same time in such fields as environment, safety, material and air-conditioning.
[Environment]
Common Rail Technology:
(Second-generation 180MPa Piezo Common Rail System)
Based on the second-generation solenoid common rail system mass-produced in 2002, Denso developed the world's first 180MPa common rail system with highly responsive piezo actuated fuel injectors. Installed on Avensis of Toyota Europe in April 2005.
The newly developed piezo-actuated fuel injector mainly is comprised of an injector body, piezo-actuator, displacement magnification unit (that magnifies displacement in order for it to be sent to the control valve), a control valve, and a nozzle. By enhancing nozzle speed, injection time was reduced by 7.6% and the pilot injection intervals was reduced by 75% while the injection features improved.
[Safety/ITS]
Sensing System
Denso is planning to launch a system that can detect vehicles ahead and white lines through "fusion". The system fuses objects as needed so millimeter wave radar sensors, laser sensors, and image sensors can accurately detect the objects. Each sensor detects road conditions ahead (vehicles and white lines) and makes convenient drive-assist systems a reality. These include PCS, LKA, and ACC. Actual commercial use will start in two or three years.
Denso is developing recognition systems (based on only laser sensors) that can detect white lines, pedestrians, and vehicles, putting its expertise in the area of wide-angle and high resolution to use.
[Materials]
New Material Development
-The Company identified the trigger that causes long-glass-fiber reinforced polypropylene to self-destruct due to repeated cold-hot cycles. This reinforced polypropylene is used as a material for front end module (FEM) frames. Denso conducted thorough testing of material combinations to develop non-self-destructive, high-strength, materials appropriate for use as FEM material and which demonstrate long product-lives .
>>>Technical Information 1 /Technical Information 2
[Air Conditioning]
Pollen Eliminating Air-Conditioner
-The Company developed an automotive air-conditioner that can eliminate any pollens in the air around the occupants' faces. This air conditioner quickly eliminates pollen that is both unavoidably carried into vehicle by the occupants and that is forced into in the vehicle naturally when it is moving. This air conditioner is being equipped on the Toyota Vitz launched in 2005.
>>>Technical Information Cabin Air Filter (with pollen eliminating function ) 
Tokyo Motor Show 2005
Among the Company's four corporate divisions, namely safety, environment, comfort and convenience, focus was placed on safety technology, with sensing systems being exhibited; and on environmental technology, with hybrid and common rail systems exhibited.
Safety
The Company displayed various areas of technology such as assistance systems that enable driver recognition and vehicle self-maneuvering. The Company hopes to create a "collision-free vehicle".
<Sensing Systems>
*This technology provides safer and more comfortable environment.
| Sample of use | |
| Laser Sensor | ACC |
| Millimeter-wave Radar Sensor | Pre-Crash Safety System |
| Vision Sensor | Lane Keeping Assist |
(Example)
*Millimeter-wave Radar Sensor x Vision Sensor : A sensing system to recognize the shape, size, and type of object.
*Technology that monitor drivers
Driver Assistant System (a conceptual display):
-This conceptual display explained devices capable of (1) achieving facial recognition, (2) detecting whether drivers' eyes are blinking or remaining closed, and (3) taking electrocardiographs (a first in the world).
1.In facial recognition, a picture of the driver's face is taken through the use of a camera, and then the image is processed.
2. The ability to detect whether eyes are blinking or remaining closed is made possible by processing an image taken of the driver, and them measuring the eyelid aperture to detect cases when the driver is not paying attention to the road. Sleeping is one example. The Company has developed technology to learn more about what are the most optimal normal conditions. Also, the Company was successful in being able to the measure the speed that a person wearing glasses blinks.
3. Taking electrocardiographs checks drivers' heart beats through the use of electrodes installed in steering wheels. The results are then displayed on the car navigation monitor or transmitted to a remote location.
G-BOOK On-board Navigation System, Remote Security System (>>>Technical Information), AFS (>>>Technical Information) were also displayed.
Powertrain
<Common Rail System>
*1800-bar Diesel Common Rail System
The Company jointly developed with Toyota Motor the world's first 1800-bar diesel common rail system. This system is installed on the Toyota Avensis, launched in May 2005. The Company plans to supply this system to Ford Motor Europe before the end of 2005,
In 2002, the Company started producing a 1800-bar common rail system in Japan. This system still retains the lead as the world's largest-volume fuel injection system. In 2003 in Hungary and in 2004 in Thailand, the Company launched production of common rail parts.
Make Up of 1800-bar Common Rail System
This system is composed of the following: Supply Pum, Common Rail, Pressure Sensor, Injector, Electronic driver unit (EDU), Electronic control unit (ECU)
*2000-bar Diesel Common Rail System
At this motor show the Company announced its target to launch a 2000-bar system by 2007.
<Components for Hybrid Vehicles>
The Company developed components for hybrid vehicles such as a hybrid control computer, a battery-monitoring unit, a DC-DC converter, and an electric compressor. These components can not only meet the needs of today's larger hybrid vehicles but also have been made smaller, lighter and less expensive than conventional components. These components were introduced in Japan in March 2005 on the Toyota Harrier and Kluger hybrids.
1.hybrid control computer integrates control functions such as the hybrid system control, engine control, and battery control into one unit. The Company developed this system jointly with Toyota Motor.
2.battery-monitoring unit monitors the main battery, checking the voltage, current, and temperature, which were traditionally monitored by the battery ECU. The Company designed this battery-monitoring unit separately from the hybrid control computer because this unit needs to be installed close to the main battery. Optimizing the location where the unit is installed enables it to be significantly reduced in size.
3.A CC-DC converter reduces the high voltage (288V) of the main battery, the power source for the hybrid vehicle, to a low voltage range in which a support battery (12V) can be used. Also this converter operates devices such as lights, wipers and horns that run on 12V. This new converter is approximately 10% smaller than the conventional one but can generate a greater current from 100A, to 120A, thus it is able to respond to the electric power needs of the largest vehicles. To handle the increased current, the Company improved the converter's power elements by welding the mounting instead of soldering it. Customized integrated circuits reduce the area of the converter's circuit board by approximately 40%, contributing to a 10% reduction in size.
4.The Company developed a new part, an electric compressor, which is the first in the world to incorporate an inverter that drives the built-in monitor. This design reduces the compressor size by approximately 60% compared with conventional electric compressors and inverters. The Company miniaturized the inverter by using simplified circuits and a higher-density mounting with three-dimensional wirings. It is difficult to integrate compressors and inverters because conventional inverters are cooled by the engine's cooling system. To solve this problem, the Company developed a new cooling system using air conditioning refrigerant in the compressor, enabling the electric compressor and inverter to be integrated. The Company developed this compressor jointly with Toyota Industries Corp.
A Diesel Particulate Filter (DPF) was displayed as another example of powertrain technology.
Air Conditioning Systems
The Company displayed electric compressors and interior/exterior heat exchangers which make up the CO2 Air Conditioning System.
Small Motor
Please refer to the exhibits of ASMO
Tokyo Motor Show 2004
The Company developed a 1,800-bar common rail system which was introduced in the European market in June 2002. The Company's common rail system achieved a high injection pressure - 1,800 bar, the highest in the world - and five-time multiple injections at a high accuracy. This system comfortably cleared EURO4 emission regulations without a diesel particulate filter.
Production of the 1,800-bar diesel common rail system began at DENSO Manufacturing Hungary in 2003, and at Siam DENSO Manufacturing of Thailand this year.
In Europe, many vehicle models including the MPV and MAZDA6 of Mazda Motor Corporation, Avensis and Corolla of Toyota Motor Corporation, and Primera, Almera, Tino and X-Trail of Nissan Motor Co., Ltd. are equipped with this system. In Japan, Toyota's land cruiser Prado and Hilux Surf, commercial vehicles DUTRO and RANGER-PRO of Hino Motors, Ltd., and ELF and FORWARD of Isuzu Motors Limited are equipped with this system. The Hilux VIGO and Kijang Innova, both developed in the IMV Project Toyota started this year, also are equipped with the system. The Company plans to start supplying its common rail system to Ford in Europe in 2005.
Features and Advantages of 1,800-bar Common Rail System
The Company's common rail system can inject fuel at up to 1,800 bar, significantly reducing the concentration of PM in emission.
The high fuel injection pressure is generated by the supply pump, which is the lightest in the world for common rail systems.
The Company's new injectors can inject fuel at an interval of 0.4 milliseconds with a required small quantity -- only one cubic millimeter per one injection. The injectors allow the system to perform five injections during each combustion stroke. The five times multiple injections, having predetermined fuel quantities, reduce PM and NOx in emission, and achieve quietness equivalent to gasoline-powered engines.
Injection quantity deviation requirements from car manufacturers are increasingly severe, and the Company is striving to improve machining technology with micron-machining techniques to meet these requirements. Further, the Company developed a software compensation method for the new common rail system, which compensates for injection quantity deviations among the injectors. Specifically, by adopting a two-dimensional code, each injector has a code that contains its own deviation. The engine ECU then reads deviations of the injectors during assembly and compensates for them. In addition, to keep the precise injection quantity of each injector, the Company developed software that allows only one cubic millimeter per one injection while maintaining a variation of 0.5 cubic millimeters or less during its operation. As a result, the system can keep performing injections with required small fuel quantities, at high accuracy during its operation.
Thanks to the 1,800-bar common rail system, engine torque is increased by 35%, engine power is increased by 24% and low idle noise is decreased by 6.5 dB with a 2.0-liter diesel engine, as compared with the Company's conventional model.
Development of Piezo Injectors
The Company is now developing additional advanced common rail technologies, including one which contains piezo injectors. Due to the quick response of the piezo injector, the Company experimentally confirmed a pilot interval of 0.1 milliseconds and improved injection rate characteristics. This feature will help to further reduce concentrations of harmful substances in emission and lower the noise of the diesel engine. Plans are on the table to start manufacturing piezo injectors for the 1,800 bar common rail system with multiple injections in 2005. The Company also is working to develop a 2,000-bar common rail system to increase fuel pressure.
The Company will continue to develop common rail systems to meet stricter worldwide emission regulations and produce cleaner emissions, and quieter and more powerful diesel engines.
Paris Motor Show 2004
-The Company is supplying components for the world's first adaptive cruise control (ACC) system that regulates speeds at rates from zero to 30 km/hr. Conventional ACC systems only regulate speeds 40 km/hr and higher. This system is now available on the Toyota Majesta in Japan.
-The ACC system monitors the distance between your vehicle and the vehicle ahead, regulates your speed, and decelerates your vehicle when necessary to maintain a safe distance between vehicles.
-In the low speed ACC system , the laser radar or laser LIDAR (light detection and ranging) detects and calculates the position of an object located ahead at a horizontal angle of plus or minus 18 degrees. Low speed ACC systems allow drivers to use the cruise control in high traffic areas, without having to continually brake and accelerate.
-The Company's laser LIDAR for the low speed ACC system has the following capabilities:
- Improved capability to distinguish between moving vehicles and stationary objects such as signs.
- Higher data processing capability to calculate the position of an object ahead, by using data collected from a wider horizontal area.
- Higher resolution detection of vehicle distance - plus or minus 0.6 meters or less - allowing the system to automatically stop your vehicle
-The Company has been supplying main components for the ACC system since 1996, including:
- Laser LIDAR, which detects and calculates the position of an object ahead.
- Vehicle distance electronic control unit (ECU), which determines if the object is a vehicle and calculates your vehicle's target acceleration.
- Engine ECU, which controls the vehicle speed based on the target acceleration.
Pre-collision System
-The Company developed the world's first pre-collision system with Toyota Motor Corporation for the Toyota Harrier, launched in February 2003. The pre-collision system now is available on the Lexus LS430 in North America, and will be introduced on the Lexus LS430 in Europe by the end of 2004.
-The pre-collision system identifies inevitable obstacles a split second prior to collision, automatically tightens passenger seatbelts, and activates a pre-collision brake system to reduce vehicle speed.
-The Company developed three key components for the system - a millimeter-wave radar; a pre-collision electronic control unit (ECU), and a seatbelt ECU. The millimeter-wave radar detects vehicles and obstacles ahead. The pre-collision ECU processes information gathered by the radar to determine if the vehicle will hit the obstacle, and then sends information regarding distance and relative speed of the obstacle in the form of signals to the seatbelt ECU and the brake system. Based on those signals, the seatbelt ECU retracts the seatbelt mechanism, and the brake system assists the braking mechanism. As a result, this system can reduce damage from collisions.
-The Company's millimeter-wave radar can detect obstacles over a horizontal plane with the world's widest angle, 20 degrees, and detection accuracy of 0.5 degrees.
-The pre-collision system installed on the Lexus LS430 functions not only as a pre-collision system but also as an Adaptive Cruise Control (ACC) system. When functioning as an ACC, the same millimeter-wave radar and ECU monitor the distance between a vehicle and the vehicle ahead and regulate vehicle speed.
Adaptive Front Lighting System (AFS)
-The Company developed the world's first intelligent adaptive front lighting system (AFS) with Toyota Motor Corporation and Koito Manufacturing Co., Ltd., for the Toyota Harrier, launched in Japan in February 2003. This system now is available on the Lexus LS430 and RX300 in Europe and the Lexus LS430 and RX330 in North America.
-The AFS redirects low-beam headlamp units individually in a horizontal direction in accordance with steering angle and vehicle speed. As a result, this system can improve visibility during night-time cornering, ensuring safer driving.
-For this system, the Company is supplying an AFS Electronics control unit (ECU) and a swivel motor. As a vehicle turns a corner, the AFS EUC calculates the swivel angle using steering angle and vehicle speed information, and controls the swivel motor to focus the low-beam headlamp units in the direction of the turn, illumination the road ahead at a wider angle. The AFS ECU also calculates vehicle incline using the vehicle height, and controls a leveling motor based on the incline to maintain the headlamp's vertical axis.
Mercury-free High-Intensity Discharge Headlamp System
-The Company has developed, along with Koito Manufacturing Co., Ltd., Royal Phillip Electronics, and Toyota Motor Corporation, the world's first mercury-free high-intensity discharge (HID) headlamp system. This system completely eliminates mercury from discharge lamps (bulbs). The HID headlamp system is installed on the Toyota Porte, launched in Japan in July.
-The HID headlamp system has a newly developed mercury-free discharge bulb, as well as a controller (ballast) that controls lighting of the discharge bulb. Koito Manufacturing and Phillip developed the mercury-free discharge bulb using a mercury substitute. The Company, along with Koito Manufacturing, developed the ballast for lighting the mercury-free discharge bulb. The mercury-free HID headlamp provides bright lighting and long bulb life equivalent to a conventional system.
-To control the lighting, the ballast was improved to apply increased initial operating wattage and operating current to the newly developed mercury-free bulb.
-To increase the switching frequency of the DC-DC converter and enhance the heat resistance of the ballast, the Company developed semiconductor power devices for the new ballast.
Electric Air Conditioning System for HEVs
-Since the 1990's, the Company, has closely worked with car manufacturers to develop components for those hybrid vehicles.
-In September 2003, the Company started supplying an electric air conditioning system for the Toyota Prius, which is now sold in Japan, Europe and North America.
-Using a newly developed electric compressor, the electric air conditioning system provides comfortable air conditioning even during "idle stops" (when the engine shuts down to save fuel and emissions). This maintains cabin comfort while significantly reducing fuel consumption.
-The electric compressor combines a scroll compressor and a DC brushless motor. Because of its optimized scroll form and advanced motor control technology, the compressor improves efficiency in compressing refrigerant and reduces noise, leading to higher performance and quieter operation.
-The electric air conditioning system, including the electric compressor and the Company's latest small and lightweight heat exchangers, is compact, providing more space in the vehicle and further improving fuel consumption.
-In 2004, the U.S. Environment Protection Agency awarded the air conditioning system its Climate Protection Award.
-The Company developed and applied the world's first carbon dioxide (CO2) car air conditioning system using CO2 as refrigerant for Toyota's fuel-cell hybrid vehicle launched in December 2002.
Bluetooth Wireless Technology for Car Navigation Systems
-The Company developed the world's first software that use Bluetooth wireless technology to wirelessly connect car navigation systems and cell phones. The Company began supplying an electronics multi-vision board using this technology for car navigation systems in August 2003.
-By wirelessly connecting the car navigation system and cell phone, calls can be dialed by using touch keys on the car navigation display. The microphone and speaker of the car navigation system are then used for phone calls. The driver can easily edit the information stored in the cell phone, such as addresses, on the car navigation display.
-This technology is now available on several models of Toyota Motor Corporation sold worldwide, including the Lexus LS430 (named Cersio in Japan), Lexus LX470 (named Land Cruiser in Japan), and the Prius.
-The Bluetooth wireless technology will allow the car navigation system to be connected to the Internet and provide web-based services to drivers.
-The Company was among the first in the industry to start developing car navigation systems in the 1980s, achieving a pioneering success in 1987 with the launch of a car navigation system using digitized map data stored in on-board CD-ROMs. In the year ended March 31, 2004, the Company sold 720,000 car navigation systems worldwide.