Yorozu Corporation Business Report FY2010
Business Highlights
Financial Overview |
(in millions of JPY) |
FY2010 | FY2009 | Rate of change (%) | Factors | |
Sales | 102,206 | 82,018 | 24.6 | 1) |
Operating Profit | 9,268 | 4,885 | 89.7 | - |
Ordinary profit | 9,159 | 4,713 | 94.3 | - |
Current net profit | 4,903 | 1,841 | 166.3 | - |
Factors
1)
<Japan>
- Production volume at each automaker decreased following the termination of the eco-car incentive program in the second half of the year. Production on a full year basis, however, increased from the previous term supported by a recovery in exports. Thanks to the production gain and to strong sales of new vehicles at home and abroad, the Company enjoyed growth in both sales and profit.
<North America>
- Sales and profit increased in North America due to a recovery in vehicle production and the effects of the Company's optimizing its local operations by integrating production to Yorozu Automotive Tennessee, Inc. (YAT).
<Asia>
- Sales and profit increased year-on-year, thanks to strong vehicle production in China and Thailand.
- Yorozu Bao Mie Automotive Co.,Ltd.(G-YBM) in China achieved much-better-than-expected sales due to strong sales in inland area driven by sales incentive programs.
- Yorozu (Thailand) Co., Ltd.(YTC) enjoyed record sales, as it began supplying components for the Nissan March, production of which was fully transferred from Japan to Thailand. YTC has also won a program to supply parts for an eco friendly vehicle scheduled for release in 2012.
Contracts
- The Company won a program to supply stamped parts to Volkswagen, starting in 2012.- The Company's major development achievements in FY2010:
In Japan, the Company started supplying front suspension members and rear beams for the Nissan Leaf electric vehicle, as well as front suspension members for the Suzuki Solio
In Asia, the Company started supplying front suspension members and rear beams for the Nissan March sold in China and Thailand
In North America, the Company started supplying rear suspension members for the Honda Odyssey sold in the U.S.A.
Awards
Awards
- Yorozu Mexicana S.A. de C.V. (YMEX) received quality awards from both Nissan North America and Nissan Mexico. It also won the QD (Quality and Delivery) award from Mexico Honda for the fourth straight year since 2007 when it started supplying products to the automaker's Mexican unit.R&D
R&D Expenditure |
(in millions of JPY) |
FY2010 | FY2009 | FY2008 | |
Overall | 1,473 | 1,353 | 1,722 |
R&D Structure
- With the aim of improving its development capability and shorten development lead-time, the company is going to transfer and integrate its development and production engineering operations, which include prototyping and testing functions, to Yorozu Tochigi, its production base.R&D Activities
-The Company developed suspension components for new vehicle models by using new materials and introducing innovative designs and production methods. It has applied for a patent for the new technology.Technological Contracts
(As of Mar. 31, 2011)
Name | Country | Contract coverage | Period |
ThyssenKrupp Talent Limited | UK | The Memorandum covers the supply of front suspensions for the GM Ypsilon, upon which Thyseen Krupp will pay fees to Yorozu contingent upon the volume of business it wins for the suspensions. | May, 2000 - Until production of the Ypsilon in Europe is terminated |
DK Austech Co., Ltd. | Korea | To license (on a non-exclusive basis) assembling and manufacturing technology and expertise on front suspension members, transverse links and rear suspensions for passenger cars manufactured at Renault Samsung. (The passenger car is known as the Teana in Japan.) | March 2, 2004 - Until production of the relevant vehicle is terminated |
Auto chassis International | France | The Contract covers various business activities for rear beams for a passenger car (the YN5) manufactured by Suzuki in China. ACI is in charge of design and development of the relevant part and Yorozu in charge of production engineering, preparatory work for mass-production and production activities in China (YBM). ACI has given Yorozu a non-exclusive license. | May 1, 2005 - Until production of the relevant passenger car is terminated |
Jay Bharat Maruti Ltd. | India | To sell dies and equipment to JBML relating to rear beams for the Suzuki YN4; to provide technical assistance through dispatching engineers and other means. | Seven years from January 4, 2005 |
To license out non-exclusive rights to produce rear beams the Company designed and developed for the Suzuki YV4. To sell related production equipment to manufacture these products and dispatch engineers to give technical assistance. | March 1, 2009 - Until production of the relevant vehicle is terminated |
Investment Activities
Capital Investment |
(in millions of JPY) |
FY2010 | FY2009 | FY2008 | |
Overall | 4,785 | 4,283 | 5,080 |
Capital investments in FY2010
- The Company invested 1,377 million yen in Japan, 827 million yen in North America, and 2,580 million yen in Asia mainly to deal with model changes
Investments Outside Japan
<India>- The Company announced on November 9 that it will establish Yorozu JBM Automotive Tamil Nadu Private Limited, a subsidiary to manufacture automotive suspension products in India. The new company will be created in December this year through a joint investment with JBM Auto System Private Limited (Chennai, Tamil Nadu, India) in the JBM Group, to which Yorozu has been offering technology assistance. Yorozu JBM Automotive Tamil Nadu will be capitalized at 2.8 billion yen, of which 93.33 percent will be provided by Yorozu and the remaining 6.67 percent by JBM Auto System. The total investment in the new entity is planned to reach approximately 5 billion yen. When its full-scale operation begins in fiscal year 2013, sales are expected to reach approximately 2.8 billion yen with a workforce of some 300 employees. (From an article in the Nikkan Jidosha Shimbun on November. 10, 2010)
<China>
- The Company announced on Apr. 21 that it will set up a joint venture in Wuhan, China in May with Japanese trading house Mitsui & Co. and a Chinese material supplier, to manufacture and sell automobile suspensions. The Company will make a 51% investment in this second production base in China, tentatively named "Whuhan Yorozu Bao Mit Automotive Co., Ltd. (W-YBM)," placing the subsidiary under its full management control. Operations are scheduled to start in late 2011. When fully operated in 2013, the new joint venture is expected to achieve 6.6 billion yen sales with 400 employees. At that point, the Company's sales in China, combined with those of its first production base, are expected to total approx. 20 billion yen. W-YBM will be capitalized at 186 million yuan (approx. 2.45 billion yen). (From an article in the Nikkan Jidosha Shimbun on April. 22, 2010)
New Facilities
(As of Mar. 31, 2011)
Business establishment | Purpose | Planned investment (thousand yen) |
Start | Planned completion |
Lend-lease contract (Yorozu Tochigi Corp.) | Installing facilities for new vehicle models | 245 | Apr. 2011 | Oct. 2011 |
Lend-lease contract (Yorozu Oita Corp.) | Installing facilities for new vehicle models | 183 | May. 2011 | Nov. 2011 |
Lend-lease contract (Syonai Yorozu) | Installing facilities for new vehicle models | 748 | Apr. 2011 | Dec. 2011 |
Yorozu Automotive Tennessee, Inc. | Installing facilities for new vehicle models | 1,660 | Feb. 2011 | Dec. 2011 |
Yorozu Mexicana SA. de C.V. | Installing facilities for new vehicle models | 107 | Apr. 2011 | Oct. 2011 |
Yorozu (Thailand) Co.,Ltd. | Installing facilities for new vehicle models | 1,071 | Jan. 2011 | Dec. 2011 |
Yorozu Bao Mie Automotive Co.,Ltd. | Installing facilities for new vehicle models | 906 | May 2010 | Jun. 2011 |
Whuhan Yorozu Bao Mit Automotive Co., Ltd. | Installing painting and other facilities |
1,554 | Nov. 2010 | Oct. 2011 |
Building new plant |
897 | Aug. 2010 | Aug. 2011 | |
Installing facilities for new vehicle models | 520 | Mar. 2011 | Oct. 2011 | |
Yorozu JBM Automotive Tamil Nadu Pvt Ltd. | Acquiring plant site and building new plant |
1,506 | Feb. 2011 | Apr. 2012 |
Installing stamping facilities |
1,002 | Jun. 2011 | May 2012 | |
Installing painting and other facilities |
304 | Apr. 2011 | Feb. 2012 |