Aichi Steel Corporation Business Report FY ended Mar. 2013

Business Highlights

Financial Overview

(in millions of JPY)
FY ended Mar. 31, 2013 FY ended Mar. 31, 2012 Rate of
change
(%)
Remarks
Overall
Sales 217,279 227,478 (4.5) -Overall, sales were lower year-on-year due to the drop in demand for steel materials used in the non-automotive sector. This was in spite of higher sales year-on-year for automotive forged products, supported by strong demand in the automotive sector.
Operating
income
7,332 8,458 (13.3) -
Ordinary
income
7,929 7,925 0.1 -
Net income 4,898 4,246 15.4 -
Sales by Segment
Steel 104,223 127,362 (18.2) -Revenue was lower due to a drop in sales volumes and lower product selling prices.
Forged products 98,030 87,423 12.1 -Revenue was higher due to an increase in sales volumes.
Electromagnetic products 11,242 9,085 23.7 -Revenue was higher due to an increase in sales volumes of electronic products and magfine magnets.

Outlook for FY ending Mar. 31, 2014

(in millions of JPY)
  FY ending Mar. 31, 2014
(Forecast)
FY ended Mar. 31, 2013
(Actual Results)
Rate of Change
(%)
Sales 238,000 217,279 9.5
Operating income 7,500 7,332 2.3
Ordinary income 7,000 7,929 (11.7)
Net income 4,500 4,898 (8.1)

>>> Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)

R&D

R&D Expenditure

(in millions of JPY)
  FY ended Mar. 31, 2013 FY ended Mar. 31, 2012 FY ended Mar. 31, 2011
Steel 2,416 2,378 -
Forged products 167 205 -
Electromagnetic products 1,013 753 -
Total 3,597 3,337  2,776

R&D Structure

-The Company has about 200 employees engaged in R&D as of March 31, 2013.

R&D Activities

Steel business
-The following were the main R&D results achieved:
  • R&D on steel used for high-strength conrods, which help improve fuel efficiency.
  • New-product development on steel for environmentally friendly gear wheels, which requires fewer resources, offering a good balance between product strength and lowering/eliminating alloys (MO, Cr-free). It is well suited to customers' new production processes, i.e., inline carburization.
Forged-products business:
-The following were the main R&D results achieved:
1) Greater efficiency and lower costs for hot-forging processes
  • High-speed, automated forging of CVT shafts
  • High-speed, automatic, multi-cavity manufacture of small-sized crank shafts
  • Low-energy, low CO2 discharge heat-treatment furnace
2) High-precision and low-cost cold-forging
  • Forming high-precision inner splines
Electromagnetic products business:
-The following were the main R&D results achieved:
  • Utilizing injection molding technology on dysprosium-free, neodymium anisotropic bonded magnets magfine, and applying it to motors.

Investment Activities

Capital Expenditure

(in millions of JPY)
  FY ended Mar. 31, 2013 FY ended Mar. 31, 2012 FY ended Mar. 31, 2011
Steel 3,952 6,361 -
Forged products 5,995 3,480 -
Electromagnetic products 227 793 -
Others 98 15 -
Total 10,272 10,649  20,528

Steel
-Rationalizing and renewing manufacturing facilities, etc., making them environmentally compliant.

Forged products
-Invested to enhance production capacity; and streamline, maintain, and renew production facilities

Electro magnetic products
-Enhancement of production capacity, etc.

Investment Outside Japan
<Thailand>
-The Company held a ceremony to celebrate the completion of its new plant in Chonburi, Thailand. As a new base of Aichi International (Thailand) Co., Ltd. (AIT), its production subsidiary, it has established full-scale production operations from forging, machining through delivery inspection. The AIT has a plant in Chonburi without a forging process, which has imported forged parts from other countries for shipping. To prepare for the full-scale operations, it installed new forging facilities and transferred all the processes of machining and inspection from the existing plant. The new plant will begin a full-scale mass production in June and the old plant will be gradually closed. The Company plans to utilize the new plant as a core base in Asia to supply forged parts. The site is 101,000 m2 with the building area of 16,000 m2. (From an article in the Nikkan Jidosha Shimbun on May 12, 2012)


Planned Capital Investment

(As of Mar. 31, 2013)
Name
(Location)
Type of
business
Type of
facility
Planned investment
(in millions of
JPY )
Start Completion Production capacity upon completion
Chita Plant
(Aichi Pref., Japan)
Steel etc. Facilities for producing steel, rolling equipment, etc. 3,192 Jul.
2010
Aug.
2014
*1
Kariya Plant
(Aichi Pref., Japan)
Steel Rolling equipment, etc. 1,027 Sep.
2010
Mar.
2015
*1

Forging Plant
(Aichi Pref., Japan)

Forged products Facilities for producing forged products 6,159 Sep.
2011
Oct.
2015
*1
Higashiura Plant
(Aichi Pref., Japan)
Electro magnetic products etc. Facilities for producing products using magnets, etc. 146 Mar.
2006
Mar.
2015
*1
Gifu Plant
(Gifu Pref., Japan)
Electro magnetic products Facilities for producing electronic functional materials and components 112 Jul.
2012
Mar.
2014
*1
Seki Plant
(Gifu Pref., Japan)
Electro magnetic products Facilities for producing products using magnets 199 Aug.
2011
Feb.
2014
*1
Electronic Components Plant
(Aichi Pref., Japan)
Electro magnetic products Facilities for producing electronic functional materials and components 953 Dec.
2011
Mar.
2015
*2
*1:The production capacity upon completion is expected to be around the same level as what it was at the end of March 2013.
*2:Information on production capacity after the facilities are completed is not provided because of the difficult in making objective assessment on output.