Aichi Steel Corporation Business Report FY2009

Business Highlights

Financial Overview

(in millions of JPY)
  FY2009 FY2008 Rate of
Change(%)
Factors
Overall
Sales 174,278 222,060 (21.5) -Totalsales declined year-on-year,although theproduction and sales volumesof steel and forged products for automakers steadilyimproved quarter by quarter.
Operating
income
4,313 (482) - -Operating andordinary income increased, supported bythe Company's full-year cost reduction efforts,even thoughthe yearly sales volume decreased.
Ordinary
income
3,906 (1,804) -
Net income 6,625 (14,105) - -Net income increased becausethe Company's deferred incometaxeswere adjusted.
By Segment
Steel 115,798 157,486 (26.5) -The salesvolumesof steel and forged products decreased becauseof lower selling prices and sales volumes.
Forged products 75,754 85,895 (11.8)
Electromagnetic products 5,622 3,380 66.3 -Sales ofelectromagnetic products increased, thanks to anincrease in the sales volume of MI sensors, Magfine magnets,and electric parts.

>>> Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)

R&D

R&D Expenditure

(in millions of JPY)
  FY2009 FY2008 FY2007
Overall 2,531 2,828 2,001

R&D Structure

-The Company has about 180 employees engaged in R&D as of March 31, 2010.

R&D Activities of Each Business

Business Budjet
(in million JPY)
R&D activities
Steel 1,724 -Development of new special steel for automotive parts and a new manufacturing technique for producing stainless steel

FY2009 :
The Company's R&D activities in this sector included work on the following items:
-Steel materials that can be used to make high-strength connecting rods, which are useful for improving the fuel economy of vehicles
-Developingsteel for lowpressure carburizing that can help reduce CO2emissions
-Developing low-alloy case hardening steel
-Developing stainlesssteel reinforcing bars andshaped,duplex stainless steels for theenergy and environment sectors
Forged products 117 -Under theslogan of “manufacturing innovations", developmentofa processto manufacture forgedautomotive parts

FY2009 :
The Company's R&D activities in this sector included work on technology to improve the surfaces and lubricity of dies ; and technology to conduct automatic testing of forged and other parts.
-Initiatives to make practical approaches in searching for new processes andequipmentto manufacture automotiveparts
Electro magnetic parts 690 -Development of Magneto-Impedance (MI) sensors, magnets for motors, dental magnetic attachments, heat releasers for automotive electronic equipment, and other products

FY2009 :
-Development ofultra-compact, electronic compasses
-Improvement oftheneodymium-containing anisotropic bond magnets,Magfine, so that theybetter resist oxidizationand heat

Investment Activities

Capital Expenditure

(in millions of JPY)
  FY2009 FY2008 FY2007
Overall 8,163 14,467 13,165

Capital Investment by Business

Busienss Capital
investment
(in million JPY)
Objective
Steel 4,391 Rationalizationand renewal of manufacturing facilities,environmental measures, etc.
Forged products 2,315 Renewal of manufacturing facilities, etc.
Electro magnetic parts 1,416 Enhancement ofproduction capacity, etc.

New Equipment Installation

Name
(Location)
Type of
business
Type of
facility
Planned investment
(million
JPY )
Start Completion Production capacity upon completion
Chita Plant
(Tokai City, Aichi)
Steel etc. Facilities for producingsteel;rolling equipment, etc. 31,226 Dec.
2006
Aug.
2011
*
Kariya Plant
(Kariya City, Aichi)
Steel Rolling equipment, etc. 523 Sep.
2009
Mar.
2012
*

Forging Plant
(Tokai City, Aichi)

Forged products Facilities for producing forged products 1,622 Jan.
2008
May
2011
*
Higashiura Plant
(Chita Gun, Aichi)
Electro magnetic parts Facilities for producing products using magnets, etc. 117 Mar.
2006
Dec.
2012
*
Gifu Plant
(Kakamigahara City, Gifu)
Electro magnetic parts
Facilities for producing electronic functional materials and components 29 Mar.
2009
Mar.
2012
*
Seki Plant
(Seki City, Gifu)
Electro magnetic parts
Facilities for producing products using magnets, etc. 441 Jun.
2008
Sep.
2010
New facilities
*The production capacity upon completion is expected to be around the same level as what it was at the end of March 2010.