KEIHIN CORPORATION Business report FY2006
Business Highlights
Financial overview
In million JPY | FY2006 | FY2005 | Rate of Change (%) | Factors |
Sales | 330,612 | 300,959 | 9.9% | - |
Operating income | 22,112 | 24,846 | (11.0)% | - |
Ordinary income | 23,375 | 25,801 | (9.4)% | - |
Current net income | 12,846 | 17,500 | (26.6)% | - |
Contracts
- The Company supplied products for fuel supply systems, electronic
control, air-conditioning and other items for new vehicle models
that Honda launched. These include the Stream; Crossroad; CR-V,
which is targeted for the global market; RDX, a high-end SUV; and
MDX, which is a luxury SUV sold under the Acura brand.
- The Company developed and delivered new fuel supply system products
such as injectors, which are more durable and corrosion resistant
than current products and which are compatible with ethanol that
is being launched on the market. Ethanol is attracting a lot
of attention as an alternative to fossil fuel because it reduces
CO2.
- As for other environmentally responsive products, the Company
started production and sales of products used in gas fuel supply
systems for natural gas vehicles. These products make vehicle exhaust
emissions cleaner. The Company also doubled the production capacity
of new gas injectors, and worked to increase sales mainly in Europe.
Building organizational structure to supply products globally
Enhancement of production capacity in Asia
- The Company worked to enhance the production capacity at Dongguan
Keihin Engine Management System Co., Ltd. in China by constructing
a facility to produce casting products, in June. The Company also
made an extension to the existing plant facilities in September
2006, in order to respond to the expanding Chinese automobile
market.
- The Company enhanced the production capacity for motorcycle carburetors
at PT Keihin Indonesia by making an extension to the existing plant
facilities in August 2006.
- In September 2006 the Company enhanced the production capacity
for motorcycle carburetors at Keihin FIE Private Limited in India
by starting full commercial operations at its second plant.
- The Company constructed a new electronic control unit plant at
Keihin Autoparts (Thailand) Co., Ltd. on the site of the industrial
park where the subsidiary is located. The new Thai facility has
already started production.
Enhancement of production capabilities
- The Company will increase production of gas injectors, a major
component of the fuel injection systems for gas engines using CNG
(compressed natural gas) and LPG (liquefied petroleum gas). It plans
to almost double the current monthly production capacity of Marumori
Plant, which is responsible for gas injector production, to 60,000
units.
- The Company has decided to move up
quality assurance process to reinforce parts production overseas.
While the quality conformance process of locally procured materials
has been undertaken along with trial mass production, it will carry
it out in parallel with the development process.
See Investment for detail
R&D
R&D Costs for 2006 were 15,945
million yen. (Cost of sales and administrative costs were 1,067
million yen.)
Four wheel vehicle business
- Activities related to modularity, integration technology, and
new production technology for fuel supply systems; and hydraulic
control systems (already commercialized)
- System parts which use alternate fuels (already commercialized)
- Highly functional injectors (already commercialized)
- Products that respond to European environmental regulations on
hazardous substances
- Development of highly responsive solenoids for active control
engine mounts (already commercialized)
Electronics business
- High integration of engine control units (already commercialized)
- Development of the control units for four-wheel vehicles (already
commercialized)
- Development of the control units for hybrid vehicles, and the
power modules for drivetrains (already commercialized)
- Development of the control units for safety equipment such as
air bags (already commercialized)
- Development of control units for active control engine mounts
(already commercialized).
Air conditioning business
- Low priced, highly efficient scroll type compressors (already
commercialized)
- Simulation tools designed for energy efficient air conditioners
- Development of high performance and compact automotive air conditioning
systems (already commercialized)
Investment Activities
Capital investment in FY 2006 was 22,538
million JPY.
The breakdown is as follows: 3,311 million JPY for motorcycle/general-purpose
production facilities, 8,124 million JPY for four-wheeled vehicle
production facilities, 3,279 million JPY for electronic-control-product
production facilities, 1,921 million JPY for air conditioning production
facilities, 1,879 million JPY for investment in research and development,
and 4,022 million JPY for other investments.
Investments Overseas
Enhancement of production capacity in Asia - The Company worked to enhance the production capacity
at Dongguan Keihin Engine Management System Co., Ltd. in China by
constructing a facility to produce casting products, in June. The
Company also made an extension to the existing plant facilities
in September 2006, in order to respond to the expanding Chinese
automobile market.
- The Company enhanced the production capacity for motorcycle carburetors
at PT Keihin Indonesia by making an extension to the existing plant
facilities in August 2006.
- In September 2006 the Company enhanced the production capacity
for motorcycle carburetors at Keihin FIE Private Limited in India
by starting full commercial operations at its second plant.
- The Company constructed a new electronic control unit plant at
Keihin Autoparts (Thailand) Co., Ltd. on the site of the industrial
park where the subsidiary is located. The new Thai facility has
already started production.
Strengthening the Production
Structure
The Company will increase production of gas injectors, a major component
of the fuel injection systems for gas engines using CNG (compressed
natural gas) and LPG (liquefied petroleum gas). It plans to almost
double the current monthly production capacity of Marumori Plant,
which is responsible for gas injector production, to 60,000 units.
There are increasing cases, especially in Europe, to remodel gasoline
engines to CNG and LPG engines, whose fuel cost is lower. Keihin
will expand production of the component to respond to orders including
one from a Dutch supplier of the kits for such remodeling. While
the company supplies fuel injection systems mainly to Honda, it
aims to establish the competitive edge in the field by achieving
higher efficiency through fulfilling the needs for LPG and CNG systems
at home and abroad. (From a story in the Nikkan Jidosha Shimbun
on Jun 8 2006)
The Company has decided to move up quality assurance process to
reinforce parts production overseas. While the quality conformance
process of locally procured materials has been undertaken along
with trial mass production, it will carry it out in parallel with
the development process. Prior completion of the material conformance
process will ensure the same quality for parts produced overseas
as those made in Japan from the beginning of local production. Keihin
will introduce this new process to achieve higher competitiveness,
starting with parts for the Honda 2008 models, whose production
will begin in the autumn of 2007 or later. (From an article in the
Nikkan Jidosha Shimbun on Jan.12 2007)
New facilities
Name (Location) |
Business segment | Type of facility |
Planned total
investment (million JPY) |
Starting month | Planned completion |
Kakuda 2nd Plant (Miyagi Pref., Japan) |
Four wheeled vehicle
business Air conditioning business |
Production facilities etc. | 867 | Apr., 2007 | Mar., 2008 |
Kakuda 3rd Plant (Miyagi Pref., Japan) |
Electronics business | Production facilities etc. | 1,424 | Apr., 2007 | Mar., 2008 |
Tochigi R&D Center (Tochigi Pref., Japan) |
R&D | Production facilities etc. | 2,099 | Apr., 2007 | Mar., 2008 |
Keihin IPT Mfg. Inc. (Indiana, USA) |
Four wheeled vehicle
business |
Production facilities etc. | 2,001 | Apr., 2007 | Mar., 2008 |
Keihin (Thailand)
Co., Ltd. Lamphun, Thailand |
Four wheeled vehicle
business Motor cycle business |
Production facilities etc. | 2,586 | Jan., 2007 | Dec., 2007 |
Keihn Auroparts (Thailand)
Co., Ltd. (Ayutthaya, Thailand) |
Air conditioning business Electronics business | Production facilities etc. | 2,208 | Jan., 2007 | Dec., 2007 |
Dongguan Keihin Engine
Management System Co., Ltd. (Guangdong, China) |
Four wheeled vehicle
business Electronics business Air conditioning business |
Production facilities etc. | 2,593 | Jan., 2007 | Dec., 2007 |