Comau showcases advanced e-motor technologies at CWIEME 2025, Germany On June 5, Comau announced that it has showcased new technologies for electric motor production at the CWIEME 2025 in Berlin from June 3–5, 2025. The company introduced a fully automated system for making hairpin stators, covering all key steps—from wire forming to insertion, widening, twisting, and then laser welding. It improves both the speed and quality of production. C...

News  Updated at: 2025/06/06

BorgWarner iM-575 SiC-D integrated drive module   Beyond its 9 AKM and LFP battery systems, BorgWarner's exhibit at ACT Expo 2025 highlighted the iM-575 SiC-D integrated drive module developed with its Cascadia Motion subsidiary. The iM-575 combines BorgWarner's HVH320-216 high-voltage hairpin motor with Cascadia Motion's CM350 inverter which features a Viper silicon carbide power module. The drive module provides a peak torque of 1,...

Market & Tech Reports  Updated at: 2025/06/06

pment of eCOR225 LF electric axle-The Company has partnered with BRIST Axle S.r.l. on the development of the eCOR225 LF electric axle for zero-emission low-floor buses, which was presented at the ACT Expo 2024 in Las Vegas. The eCOR225 LF electric axle equipped with the Company’s 800 V continuous hairpin motors offers weight savings of over 400 kg compared to e-portal axles. With a high power-to-weight ratio and efficiency, the electric axle al...

Major Suppliers  Updated at: 2025/06/02

nce transient response, thermal efficiency, and power density. Mass production for this system is scheduled for 2026. Diverse Portfolio of CV Electrification Products: This portfolio includes heavy-duty e-Axles, which launched in 2023. For light-duty commercial vehicles, the Company has developed a hairpin electric motor and an all-in-one control unit featuring silicon carbide technology, both of which entered mass production in 2023. Additionall...

Major Suppliers  Updated at: 2025/05/29

31, 2023) 800V high-voltage silicon carbide platform for XPeng G6-The Company announced that the first mass-produced XPeng G6 equipped with its 800V high-voltage silicon carbide platform officially rolled off the production line. The new 800V motor has higher efficiency, and the 8-layer flat wire hairpin design ensures an optimal copper fill factor, empowering this compact motor with higher power density. The Vitesco Technologies Tianjin Plant ...

Major Suppliers  Updated at: 2025/05/29

started accepting pre-orders for the battery electric edition of the Aeolus L7 compact SUV. It is the second Dongfeng Aeolus New Energy model released this year. The Aeolus L7 battery electric edition is powered by the Dongfeng Mach E iD3-160 electric drive system, which employs a super-integrated hairpin motor with a maximum power of 160kW, a peak torque of 310Nm, and a high energy efficiency proportion of 92.7%. With a 62.3kWh Mach battery, a ...

OEM Plants  Updated at: 2025/05/26

started accepting pre-orders for the battery electric edition of the Aeolus L7 compact SUV. It is the second Dongfeng Aeolus New Energy model released this year. The Aeolus L7 battery electric edition is powered by the Dongfeng Mach E iD3-160 electric drive system, which employs a super-integrated hairpin motor with a maximum power of 160kW, a peak torque of 310Nm, and a high energy efficiency proportion of 92.7%. With a 62.3kWh Mach battery, a ...

OEM Plants  Updated at: 2025/05/26

rket. Introduced at the event were Karry Auto’s strategic targets and directions, namely, accelerating electrification and intelligentization transformation in areas such as vans, pickup trucks, light-duty trucks, and micro trucks in the future. The Jiangtun E5 employs an RWD system, a high-power hairpin motor, an in-house developed spontaneous combustion-free high-safety battery, and 12 advanced technologies. The Xiaoxiang X3, a micro truck, i...

OEM Plants  Updated at: 2025/05/26

started accepting pre-orders for the battery electric edition of the Aeolus L7 compact SUV. It is the second Dongfeng Aeolus New Energy model released this year. The Aeolus L7 battery electric edition is powered by the Dongfeng Mach E iD3-160 electric drive system, which employs a super-integrated hairpin motor with a maximum power of 160kW, a peak torque of 310Nm, and a high energy efficiency proportion of 92.7%. With a 62.3kWh Mach battery, a ...

OEM Plants  Updated at: 2025/05/21

rket. Introduced at the event were Karry Auto’s strategic targets and directions, namely, accelerating electrification and intelligentization transformation in areas such as vans, pickup trucks, light-duty trucks, and micro trucks in the future. The Jiangtun E5 employs an RWD system, a high-power hairpin motor, an in-house developed spontaneous combustion-free high-safety battery, and 12 advanced technologies. The Xiaoxiang X3, a micro truck, i...

OEM Plants  Updated at: 2025/05/19

veloped at Brunswick location. At peak times, around 500,000 battery systems per year will be delivered from Brunswick to Zwickau. In future, Volkswagen Group Components will produce up to 500,000 stator and rotor units per year in Salzgitter. In order to achieve such high quantities, an innovative Hairpin technology will be used in stator production to ensure optimized performance data with shorter production times. The Center of Excellence (CoE...

OEM Plants  Updated at: 2025/05/19

s, the product achieves weight reduction, low noise, and low vibration. -Motor equipped with rare earth magnets improves efficiency. -Packaging design for 400V and 800V specifications -Maximum output 100~120kW. -Compatible with 400V battery (upgradable to 800V). -Achieves high output density with hairpin coil structure -Excellent NVH performance with a weight less than 60kg. -Parking lock and disconnect clutch can be specified as an option. -Fo...

Major Suppliers  Updated at: 2025/05/12

f axle drive systems and reducer gear sets. The second phase of the Hangzhou site, which launched production recently, will be responsible for production of 800V electric drive axle assemblies. The second-phase project includes a production line for the stators and rotors of synchronous motors with hairpin windings, an assembly line for highly integrated electric drive axles, and fully-automated offline testing equipment. It will become an exempl...

Major Suppliers  Updated at: 2025/05/07

earbox with neutral position for decoupling Park-lock feature for primary drive Meets ASiL D functional safety standards Maximum ICE torque up to 320Nm Voltage range: 400V or 800V Generator peak power: up to 170kW Traction motor: Peak power up to 210kW; Peak torque up to 360Nm In order: High-speed hairpin motor, high voltage inverter, power module Toyota Ram Ford GMC Hyundai Chevrolet Honda Chrysler Ferrari Nissan Cadillac Mercedes-Benz BYD Deep...

Major Suppliers  Updated at: 2025/04/25

system contains front and rear planetary structures for high reliability, high efficiency, and low noise, supporting features such as GPS gear shifting, automatic start-stop, and HSA (Hill Start Assist). WLY’s hybrid transmission adopts a 3-in-1 design and is continuously variable. The oil-cooled hairpin motor boasts high power density and high efficiency, while the integrated MCU (Microcontroller Unit) is designed to be cost-saving and support...

News  Updated at: 2025/04/22

at this plant. (From a press release dated July 19, 2023) Vitesco Technologies announced that the first mass-produced XPeng G6 equipped with its 800V high-voltage silicon carbide platform officially rolled off the production line. The new 800V motor has higher efficiency, and the 8-layer flat wire hairpin design ensures an optimal copper fill factor, empowering this compact motor with higher power density. The Vitesco Technologies Tianjin Plant ...

Major Suppliers  Updated at: 2025/04/22

the Advanced Clean Transportation (ACT) Expo 2025 from April 28 to May 1, 2025. The company will highlight its comprehensive portfolio of highly efficient eCV technologies, including the innovative iM-575 integrated inverter-motor drive module. The iM-575 combines BorgWarner’s proven High Voltage Hairpin motor, HVH320-216, with the Cascadia Motion 350 inverter which features the Viper silicon carbide power module, ideally suited for Class 6 to ...

News  Updated at: 2025/04/22

utions such as 5G-V2X communication modules, lighting solutions such as the in-vehicle lighting module “Nexlide,” and power solutions such as wireless battery management systems. LG Magna e-Powertrain will unveil an integrated product, 800V IPGM drive system. This system integrates a high-speed hairpin motor that uses 800V high voltage to generate an output of 250kW, an 800V SiC inverter that can control motors by supplying energy from batter...

Major Suppliers  Updated at: 2025/04/17

ased on the Company’s modular electric drive platform, the system covers front and rear axle assemblies and includes motors, power electronics, and reducers. The modular design meets power requirements from 100 to 300 kW and can use either synchronous and asynchronous motors. The motor features a hairpin winding for higher power and torque density, higher efficiency, and optimized power output. Incorporating High 2.0 SiC technology, the power e...

Major Suppliers  Updated at: 2025/04/11

e energy consumption by around 2,600 megawatt hours. On October 20, Ford announced that its Niehl engine plant is now home to a new research center for electric motors as part of a special project led by the RWTH Aachen University. Backed by a consortium of companies, this new facility will develop hairpin stators - one of the key components for tomorrow’s electric motors. The project is being funded by the Ministry of Economics and Climate Pro...

OEM Plants  Updated at: 2025/04/04