In order: S-winding drive motor stator, ultra-short high-voltage hairpin eMotor (S-HVH) stator, maze oil channel stator and display model of HVH220 stator cooling oil path.
Combines HVH320-216 high-voltage hairpin motor with Cascadia Motion 350 inverter; System is designed for Class 6-8 CVs, providing a peak power and torque of 652 kW and 1,341 lb-ft; along with continuous power and torque of 412 kW and 773 lb-ft; An integrated oil pump, water pump and oil cooler help reduce system complexity
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High Voltage Hairpin electric motor (HVH152) The Battery Show Europe 2024 BorgWarner Inc.
One-box, compact and lightweight central drive solution for heavy-duty truck applications; System includes two hairpin electric motors, two SiC inverters, an ECU, actuators, and three-speed transmission; Generates 380 kW continuous power and 24,700 Nm of peak output torque
Modular system integrating a hairpin electric motor, SiC inverter, ECU, electric actuator, and three-speed transmission; Generates 210 kW continuous power and 26,000 Nm of peak output torque; Can be used across light-, medium-, and heavy-duty truck applications; Series production begins in Europe in late 2024, and in the U.S. in 2025
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Hairpin winding technologies Advanced Clean Transportation Expo 2024 Dana Incorporated (Formerly Dana Holding Corporation)
Water cooled permanent magnet synchronous motor with hairpin technology Max. Torque 3,000 Nm @ 500 Arms Max. Power 100 kW (30 s) @ 250 V DC & continuous power 40 kW @ 250 V DC Dimensions (w x l x h) 506 x 322 x 470 mm Total weight about 83 kg
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S-winding drive motor stator 2024 Auto China - Beijing International Automotive Exhibition BorgWarner Inc.
-Continuous stator winding with rectangular conductors. -Shorter turn height at conductor end compared to I-pin or hairpin windings. -More than 90% fewer welds compared to hairpin stator technology. -Easy to increase number of slots and layers without significant cost increase.
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Hairpin Stator Bharat Mobility Global Expo 2024 UNO Minda Ltd. (Formerly Minda Industries Ltd.)
The interior permanent magnet electric machine is designed for EV/HEV drivetrains light vehicle, bus, truck, off-highway and marine applications Features -Nominal Voltage: 800 VDC -Max Phase Current: 650 - 900 Arms -Speed: 7,000 rpm -Cooling: Oil -Peak efficiency: 97+% -320 mm stator OD
Designed for EV/HEV drivetrains light ehicle, bus, truck, off-highway and marine applications. Latest HVH motor: HVH320 with 3 discrete motor lengths and power/torque levels. -Nominal voltage : 800V DC -Speed 7000rpm -Cooling : Oil
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High Voltage Hairpin electric motor (HVH152) The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo 2023 BorgWarner Inc.
The integrated drive module incorporates an electric motor with a compact hairpin wound stator with an outer diameter of 220 mm, and integrates a gearbox and 400V silicon-based inverter, significantly reducing the weight and size of the entire system. Mounted on the rear drive, the iDM220 will provide up to 250 kW of power and 5000 Nm of torque.
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800V e-motor for heavy dury application (high-torque water-cooled) and insulation bearings Vienna Motor Symposium 2023 Schaeffler AG
-Permanent magnet synchronous machine with hairpin technology. -Water cooling concept for easy integration. -Innovative polymer insulation bearings as replacement of ceramic solutions with cost savings of up to 30%
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iDM 220 Vienna Motor Symposium 2023 BorgWarner Inc.
The integrated drive module incorporates an electric motor with a compact hairpin wound stator with an outer diameter of 220 mm, and integrates a gearbox and 400V silicon-based inverter, significantly reducing the weight and size of the entire system. Mounted on the rear drive, the iDM220 will provide up to 250 kW of power and 5000 Nm of torque.
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HVH270 X-pin motor stator 2023 Auto China - Shanghai International Automobile Industry Exhibition BorgWarner Inc.
Precision-formed flat wire and high-voltage hairpin stator winding technology (HVH) are used to achieve more than 450kW power output and peak torque of 650Nm at 900V.
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