-Power semiconductors (SiC devices): The production efficiency has been greatly improved by using the gas process instead of the conventional sublimation process, which has reduced the growth time to 1/15, and by expanding the size from 6 to 8 inches. -Analog semiconductors (gate drive IC): Inverter efficiency is increased by 10% by reducing losses through higher output. An error detection function ensures safety at high output.
- Bionic designed radial fan for HVAC. Shape optimization by AI based on the shape of penguin feathers. Achieves 15% higher efficiency and 3.9dB lower noise compared to conventional fans.
- Cooling plate for battery packs. Tuning was performed through repeated simulations to minimize flow path resistance. Cooling efficiency is optimized by designing the flow path with varying flow velocities in the front and back halves. This reduces pressure drop by up to 20% and increases heat transfer by 10%.
800V dual-motor range extender, rated power up to 450kW. 800V dual-motor centrally integrated powertrain, motor speed up to 12,000rpm. 800V dual-motor electric drive axle, charging speed increased by 30%, power transmission loss reduced by 40%, vehicle weight reduced by more than 30%, and cruising range increased by more than 5%. The SiC electronic control platform adopts original double-sided liquid cooling technology, and the heat dissipation efficiency is improved by 50% compared with traditional IGBT. The power density of the 460kW flat wire motor is increased by 20%, the maximum efficiency reaches 99.6%, and the temperature rise is optimized by 15%. The 358kg ultra-lightweight design achieves a breakthrough in weight reduction through integration. The intelligent transmission family covers the 2000-30000Nm torque band, and the transmission efficiency exceeds 99.8%.
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Fixed Vane Turbine turbocharger (FVT) Auto Shanghai 2025 BorgWarner Inc.
Specially designed for hybrid and range-extender engines, engine combustion efficiency BTE improved to over 43%. 30% less space required compared to variable cross-section (VTG) type. A variety of materials and designs are available to meet different flow and working condition needs. Suitable for exhaust temperature up to 1,020°C
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High Efficiency Rear Wheel Steering System Concept Auto Shanghai 2025 NSK Ltd.
-HarmonySpace 5 adopts a brand-new Mixture of Large Model Agent (MoLA) architecture, integrating the capabilities of general-purpose large models with AI capabilities in fields like music and film, creating a rich ecosystem of hardware, software, and various spatial scene experiences. -The Huawei XMC digital chassis engine adopts a full-domain fusion architecture, achieving centralized control of components such as the body, motor, suspension, steering, and brakes. This allows the vehicle to predict its state and the road environment, making integrated decisions across all components to achieve optimal vehicle control. -The latest ADS 4 released by Huawei adopts a world engine + world behavior model architecture (WEWA architecture) designed for the future era of autonomous driving. It reduces end-to-end latency by 50%, improves traffic efficiency by 20%, and reduces hard braking rates by 30%.
The overall efficiency is higher than 94%, which is 1.5% higher than the typical working efficiency of the previous generation of products. The dry cavity design and the variable oil circuit design of the rotor/reducer reduce the oil stirring loss by 3.6% and the energy consumption per 100 kilometers is reduced by 0.2kWh.
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Single-stage topology power technology Auto Shanghai 2025 Shenzhen Inovance Technology Co., Ltd.
Using push-pull single-stage topology and global optimization hardware design technology, the average efficiency of OBC at full load exceeds 95%. The number of main power devices is reduced by 10%, the weight is reduced by 20%, and the power density is increased by 30%.
The average efficiency of OBC at full load exceeds 96%, and the efficiency of DCDC working condition can reach 97.09%@700W. Compared with traditional Si/SiC solutions, the weight is reduced by 20% and the power density is increased by 30%.
Compared with the parallel shaft gear system, the electric drive volume is reduced by 20%, the assembly efficiency is improved by 0.2%, and noise performance is reduced by 3-5dB.
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Fifth generation wastegate turbocharger Auto Shanghai 2025 Garrett Motion Inc. (Formerly Honeywell Turbo Technologies Inc.)
For plug-in hybrid/extended range electric passenger vehicles Suitable for low viscosity oil bearing systems Engine thermal efficiency (BTE) exceeds 45% Mass production timing: 2024
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New generation hydrogen fuel cell electric air compressor Auto Shanghai 2025 Garrett Motion Inc. (Formerly Honeywell Turbo Technologies Inc.)
Designed for medium and heavy-duty commercial vehicles, mass production is expected in 2026 Design life is greater than 25,000 hours, DC power consumption is 50kW, and efficiency is increased by 20-30%
The fan draws on the wing structure of the owl, one of the quietest flying birds, to reduce noise by half, cut weight by 10% and improve efficiency by 10%.
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MAHLE bionic radial blower Auto Shanghai 2025 MAHLE GmbH
The design of the blower is inspired by the streamlined flippers of penguins. Compared with similar products, the noise is reduced by 4 decibels (dB), which is equivalent to a 60% noise reduction. At the same time, the optimized design reduces the energy required by the motor, thereby increasing efficiency by about 15%. The compact shape and installation method at the front end of the evaporator are designed for small spaces, especially suitable for the body structure of electric vehicles.
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