Off-the shelf and custom designed products providing and protecting vehicle power distribution. The product range offers multiplexing capabilities, high power ratings, ignition protection options and flexible configurations that include rugged and serviceable agency compliant designs with a range of sealing options up to IP6K9K.
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HVLP-10 Inverter The Battery Show Europe 2024 BorgWarner Inc.
Air cooled high voltage low power Inverter Key Parameters: - Operating voltage range at full current: 200V to 800V - Output motor phase current: • 24A rms (1 min) • 19A rms (Continuous) - Ambient: –40°C up to +45°C full operation - Weight: 3.7 kg - Safety: • HVIL (High Voltage Interlock H/W & S/W) • Designed to meet the electrical isolation of electrically propelled vehicles ISO 6469 - Environmental: • IP6k9k and IP67 protection
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High voltage high power eFan 2024 Auto China - Beijing International Automotive Exhibition BorgWarner Inc.
Features: -Maximum torque at 3000rpm, high efficiency output, low noise fan drive. -Rated operating voltage: 550 to 850 VDC. -Fully enclosed design to meet IPx6 and IP6k9k requirements. -Liquid cooling for stable operation. -Scalable motor platform with power range from 6kW to over 40kW. -Modular design of motor controllers for separate or integrated solutions. -Customizable connectors.
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High Voltage Low power eFan IAA Mobility 2023 BorgWarner Inc.
Cooling fan for components such as fuel cell systems, traction motors, controllers, braking resistor systems and battery packs of New Energy commercial vehicles (BEV and FCEV). Low noise operating range of fan up to 3,000rpm, rated operating voltage from 550VDC to 850VDC. It is fully sealed and meets the requirements of IPx6 and IP6k9k. Output from 6kW to more than 40kW.
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HVLP-10 Inverter The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo 2023 BorgWarner Inc.
Air cooled high voltage low power Inverter Key Parameters: - Operating voltage range at full current: 200V to 800V - Output motor phase current: • 24A rms (1 min) • 19A rms (Continuous) - Ambient: –40°C up to +45°C full operation - Weight: 3.7 kg - Safety: • HVIL (High Voltage Interlock H/W & S/W) • Designed to meet the electrical isolation of electrically propelled vehicles ISO 6469 - Environmental: • IP6k9k and IP67 protection
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Long service life pack IAA TRANSPORTATION 2022 CATL (Contemporary Amperex Technology Co., Ltd.)
Featuring a high level of safety and high reliability the pack is able to operate in harsh working conditions including mining areas Techical data -Cell capacity: 228 Ah -Chemistry: LFP -Dimensions: 2160 mm x 644mm x 243 mm -Energy: 70.5 kWh -Pack energy density: 150 Wh/kg -Operation voltage range: 240 - 350.4 V -Charge rate @25°C: 1.0C -IP ratings: IP68, IP6K9K -Operating Temperature: -35-65°C -Application scenarios: application with long life requirements such as buses and heavy-duty trucks
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High energy density pack IAA TRANSPORTATION 2022 CATL (Contemporary Amperex Technology Co., Ltd.)
The cell to pack technology has a high-strength lightweight modular structure design with a long service life, meeting 8 years or 800,000km warranty requirements (>80% SOH) Techical data Cell capacity: 228 Ah Chemistry: LFP Dimensions: 1060 mm x 630mm x 240 mm Energy: 35.23 kWh Pack energy density: 160 Wh/kg Nominal Voltage (1/3C, 25°C): 154.56 V Operation voltage range: 120 - 175.2 V Charge rate @25°C: 1.0C IP ratings: IP68, IP6K9K Operating Temperature: -35-65°C Certification: ISO26262, ECE R100/R10 Application scenarios: bus, truck, construction machinery et.
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Low power eFan 2023 Auto China - Shanghai International Automobile Industry Exhibition BorgWarner Inc.
Cooling fan for components such as fuel cell systems, traction motors, controllers, braking resistor systems and battery packs of New Energy commercial vehicles (BEV and FCEV). Low noise operating range of fan up to 3,000rpm, rated operating voltage from 550VDC to 850VDC. It is fully sealed and meets the requirements of IPx6 and IP6k9k. Output from 6kW to more than 40kW.
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High voltage low power inverter HVLP-10 IAA TRANSPORTATION 2022 BorgWarner Inc.
Air cooled high voltage low power Inverter Key Parameters: - Operating voltage range at full current: 200V to 800V - Output motor phase current: • 24A rms (1 min) • 19A rms (Continuous) - Ambient: –40°C up to +45°C full operation - Weight: 3.7 kg - Safety: • HVIL (High Voltage Interlock H/W & S/W) • Designed to meet the electrical isolation of electrically propelled vehicles ISO 6469 - Environmental: • IP6k9k and IP67 protection
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HVLP-10 Inverter The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo 2022 BorgWarner Inc.
Air cooled high voltage low power Inverter Key Parameters: - Operating voltage range at full current: 200V to 800V - Output motor phase current: • 24A rms (1 min) • 19A rms (Continuous) - Ambient: –40°C up to +45°C full operation - Weight: 3.7 kg - Safety: • HVIL (High Voltage Interlock H/W & S/W) • Designed to meet the electrical isolation of electrically propelled vehicles ISO 6469 - Environmental: • IP6k9k and IP67 protection
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HVLP-20 Inverter The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo 2022 BorgWarner Inc.
Liquid cooled high voltage low power inverter Key Parameters: - Operating voltage range at full current: 200V to 800V - Output motor phase current: • 53A rms (1 min) • 33A rms (Continuous) - Water/Glycol coolant: • Full operation up to 70°C inlet temperature and at 6/l min flown - Weight: 2.3 kg (dry) - Safety: • HVIL (High Voltage Interlock H/W & S/W) • Designed to meet the electrical isolation of electrically propelled vehicles ISO 6469 - Environmental: • IP6k9k and IP67 protection
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HVH 146 Electric Motor Vienna Motor Symposium 2022 BorgWarner Inc.
-The water-cooled interior permanent magnet electric motor is best suited for belt-drive integration at P0 in HEV applications replacing a traditional alternator. It can be used as start-stop device and for regeneratively charging the battery pack during braking or coasting. Features: -35 kW peak power and 65 Nm torque -Compact size with 146 mm stator OD -High speed operation up to 16,500 rpm -Environmentally-sealed housing: IP6K9K -Operational ambient temperature: -40 to +125°C
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Gen 5 Size 9 Inverter The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo BorgWarner Inc.
-5th generation AC motor controller featuring advanced field orientated control with support for permanent magnet synchronous motors and AC induction. Key Parameters: - Operating voltage up to 450 Vdc (de- rating above 420 V) - Output motor phase current: 450 Arms (1 min), 200 Arms (1 hour+) - Safety: Functional safety to EN1175 and EN13849/3, Electrical safety to ISO 6494, IEC 60664 and UL840, HVIL safety functionality - Environmental: –40°C to +85°C operation, IP6k9k, ISO 16750, Water/Glycol coolant flow rate 10 l/minute (de-rating above 55°C)
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HVLP-20 Inverter The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo BorgWarner Inc.
-Liquid cooled high voltage low power inverter Key Parameters: -Operating voltage range at full current: 200V to 800V -Output motor phase current: 53A rms (1 min), 33A rms (Continuous) -Water/Glycol coolant: Full operation up to 70°C inlet temperature and at 6/l min flown -Weight: 2.3 kg (dry) -Safety: HVIL (High Voltage Interlock H/W & S/W), Designed to meet the electrical isolation of electrically propelled vehicles ISO 6469 -Environmental: IP6k9k and IP67 protection
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HVLP-10 Inverter The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo BorgWarner Inc.
-Air cooled high voltage low power inverter Key Parameters: -Operating voltage range at full current: 200V to 800V -Output motor phase current: 24A rms (1 min), 19A rms (Continuous) -Ambient: -40°C up to +45°C full operation -Weight: 3.7 kg -Safety: HVIL (High Voltage Interlock H/W & S/W), designed to meet the electrical isolation of electrically propelled vehicles ISO6469 -Environmental: IP6k9k and IP67 protection
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High voltage connectors CEATEC 2021 TE Connectivity plc. (Formerly Tyco Electronics Ltd.)
-TE P2P HV Connector: One-pole type HVP800 connector designed for battery power connection. The waterproof rating is IP67 and IP6K9K (with back shell), providing high waterproof and dustproof protection. -HVA HD400: Supports up to 1000VDC and 60A (80°C). Applicable to a wide range of wires (2.5/4.0/6.0 mm²). -IPT-HD power bolt high-voltage connector: Used for motors and E-axles. Applicable to larger wire sizes than conventional IPT. -INLET: Gen2 can charge in 6 hours for 300kWh energy storage (200A 1000VDC Use case 50kW).
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HVH 146 Electric Motor Aachen Colloquium 2021 BorgWarner Inc.
-The water-cooled interior permanent magnet electric motor is best suited for belt-drive integration at P0 in HEV applications replacing a traditional alternator. It can be used as start-stop device and for regeneratively charging the battery pack during braking or coasting. -35 kW peak power and 65 Nm torque -Compact size with 146 mm stator OD -High speed operation up to 16,500 rpm -Environmentally-sealed housing: IP6K9K -Operational ambient temperature: -40 to +125°C
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On-board charger Aachen Colloquium 2021 BorgWarner Inc.
-BorgWarner's new OBC converts AC electricity into DC for charging batteries in hybrid or electric vehicles -Highest efficiency silicon carbide technology -Compatible with batteries of any chemistry: 400V, 650V and 800V voltage range -Extended range AC input - 7.4kW, 11 kW and 22 kW power rating -Liquid-cooled IP6K9K enclosure -ISO 26262 -Mode 2 and mode 3 basic signal charging plugs compliant -On customer request CHAdeMO, CCS and GB/T with a external EVCC