Yachiyo Industry Co., Ltd. Business Report FY2010
Business Highlights
Financial Overview |
(in millions of JPY) |
FY2010 (ended Mar. 2011) |
FY2009 | Rate of change (%) |
Factors | |
Overall | ||||
Sales | 304,405 | 275,666 | 10.4 | - |
Operating income | 6,071 | 2,259 | 168.7 | - |
Ordinary income | 5,665 | 2,035 | 178.4 | - |
Net income | 1,430 | (4,231) | - | - |
Japan | ||||
Sales | 216,631 | 207,292 |
4.5 | Performance improved as a result of winning new program business in connection with all its automotive parts. |
Ordinary income | (562) | (2,150) | - | - |
Americas | ||||
Sales | 37,806 | 29,639 |
27.6 | Performance improved as a result of a tremendous increase in program business at its consolidated subsidiaries. |
Ordinary income | 194 | (377) | - | - |
China | ||||
Sales | 19,985 | 14,347 | 39.3 | Performance improved as a result of a tremendous increase in program business at its consolidated subsidiaries. |
Ordinary income | 2,749 | 2,308 | 19.1 | - |
Asia | ||||
Sales | 39,551 | 30,712 | 28.8 | Performance improved as a result of a tremendous increase in program business at its consolidated subsidiaries. |
Ordinary income | 3,469 | 2,367 | 46.6 | - |
Outside Japan
-BrazilA new plant building at Yachiyo de Brasil Industria e Comercio de Pecas Ltda. (YBI) was completed in February 2011. YBI is the Yachiyo Group’s first plant in South America to produce resin fuel tanks. Commercial production is scheduled to begin in January 2012.
-India
In March 2011, a ground-breaking ceremony was held at the new plant building at Yachiyo India Manufacturing Private Limited (YIM), which is scheduled to start commercial production of resign fuel tanks in July 2012.
In Japan
In July 2007, the Company announced that it had acquired land adjacent to its Yokkaichi Factory in order to build an engine assembly facility; and then announced in March 2008 that it also would build a plastics-forming/processing plant and an automobile assembly plant. The engine assembly facility was completed in May 2009 and already has started operations. On the other hand, the Company has decided to abandon its plan to build the plastics-forming/processing plant and automobile assembly plant in the wake of the difficult economic situation following the collapse of Lehman Brothers. Instead, the Company will produce mini-cars for Honda at Honda’s Suzuka Plant starting in 2012.
>>>Financial Forecast for the Next Fiscal Year (Sales, Operating Income etc.)
R&D
R&D Expenses |
(in millions of JPY) |
FY2010 | FY2009 | FY2008 | |
Overall | 3,378 | 2,770 | 2,240 |
R&D Facilities
Facility | Location |
Kashiwabara Plant | Saitama Pref., Japan |
Tochigi R&D Center | Tochigi Pref., Japan |
Goshi Giken Co., Ltd. | Kumamoto Pref., Japan |
Yachiyo of America Inc. | Ohio, U.S.A. |
R&D Activities
1) Development of technology to mass-produce fuel tanks for new vehicle models2) Development of technology to mass-produce lightweight and low-profile sunroofs
3) Development of fuel tanks for new vehicle models
4) Development of lightweight and low-profile sunroofs for new vehicle models
5) Research and development of new-design resin fuel tanks
6) Research and development of new types of sunroofs and related technologies
7) Research and development of environmentally friendly auto parts
8) Research and development of press forming technology capable of handling semi-melted aluminum materials
9) Research and development of new products leveraging plastic fuel tank technology
Investment Activities
Capital Expenditure |
(in millions of JPY) |
FY2010 | |
Overall | 11,507 |
- Japan | 6,643 |
- Americas | 3,175 |
- China |
400 |
- Asia |
1,288 |
Japan
-In Japan, the Company invested to prepare vacant land for use, respond to new orders, and increase production capacity.
Americas
-The Company invested in the Americas mainly to upgrade facilities in order to respond to new orders and build new plant facilities.
China
-In China, the Company invested mainly to upgrade facilities in order to respond to new orders, renew plant facilities, and improve the environment.
Asia
-The Company invested in Asia mainly to upgrade facilities in order to respond to new orders, renew facilities, and purchase land on which to build new plant facilities.
Planned Capital Investments (As of Mar. 31, 2010)
Company/Facility (Location) |
Facility Details |
Planned Investment Total (in million yen) |
Start | End (Scheduled) |
Remarks |
Kashiwabara Plant (Saitama Pref., Japan) |
Production facilities R&D facilities |
1,100 |
Dec. 2010 |
Jan. 2012 |
Respond to new orders. Improve environment. |
Yokkaichi Factory (Mie Pref., Japan) |
Production facilities |
1,030 |
Apr. 2011 |
Mar. 2012 |
Respond to new orders. Renew facilities |
Suzuka Plant (Mie Pref., Japan) |
Production facilities |
2,362 |
Oct. 2010 |
Feb. 2012 |
Respond to new orders. |
Kameyama Branch (Mie Pref., Japan) |
Production facilities |
286 |
May 2011 |
Jan. 2012 |
Respond to new orders. Renew facilities. |
Tochigi R&D Center (Tochigi Pref., Japan) |
R&D facilities | 600 |
Apr. 2011 |
Feb. 2012 |
Testing facilities. |
Goshi Giken Co., Ltd. (Kumamoto Pref., Japan) |
Production facilities R&D facilities |
1,077 |
Mar. 2010 |
Mar. 2012 |
Testing facilities. Respond to new orders. Renew facilities. |
Yachiyo of Ontario Mfg., Inc. (Ontario, Canada) |
Production facilities |
1,038 |
Jan. 2009 |
Dec. 2011 |
Respond to new orders. Improve environment. Respond to new orders. Improve environment. |
Yachiyo de Brasil Industria e Comercio de Pecas Ltda. (Sao Paulo, Brazil) |
Production facilities |
922 |
Mar. 2010 |
Jun. 2011 |
Construct new plant facilities. |
Yachiyo Zhongshan Mfg. Co., Ltd. (Guangdong Province, China) |
Production facilities |
1,086 | Aug. 2010 |
Dec. 2011 |
Expand facilities. |
Yachiyo Wuhan Mfg. Co., Ltd. (Hubei Province, China) |
Production facilities |
1,102 | Oct. 2010 |
Dec. 2011 |
Expand capacity. Expand facilities. |
Siam Goshi Mfg. Co., Ltd. (Rayong, Thailand) |
Production facilities |
1,134 |
Jan. 2010 |
Dec. 2011 |
Respond to new orders. Renew facilities. Expand capacity. |
Goshi-Thanglong Auto-Parts Co., Ltd (Hanoi, Vietnam) |
Production facilities |
380 |
Jan. 2011 |
Dec. 2011 |
Renew facilities. Respond to new orders. |
Goshi India Auto Parts Private Limited (Haryana, India) |
Production facilities |
381 | Jan. 2011 |
Nov. 2011 |
Expand capacity. Respond to new orders. |
Yachiyo India Manufacturing Private Limited (Rajasthan, India) |
Production facilities |
1,370 | Jan. 2011 |
Nov. 2011 |
Construct new plant facilities. |