Daido Metal Co., Ltd. Business Report FY2010

Business Highlights

Financial Overview

(in millions of JPY)
  FY2010 FY2009 Rate of change (%) Factors
Overall
Sales 63,451 51,143 24.1 -
Operating income 7,713 251 2,972.9 -Performance increased as a result of consolidating and reorganizing production operations, improving productivity, enhancing efficiencies at facilities, and reducing fixed costs, especially.
Ordinary income 6,714 (643) -
Current net income 8,123 (1,922) -
Automotive Bearings
Sales 51,418 39,418 30.4 -The reduction in production volume of automobiles in Japan was offset by the increase in export volume.
-Performance improved year-on-year due to the increase in unit-production volume worldwide, spearheaded by the Asian region; the Company’s winning new program business in Europe; and the recovery in demand in the U.S. market.
Operation income 9,086 1,971 361.0

Restructuring

-The Company announced that it dissolved and liquidated two consolidated subsidiaries in the U.S.A. on September 30, 2010. The two companies are Daido Metal America Corp., a holding company; and Daido Metal Bellefontaine LLC, a manufacturer of automotive bearings. (From a press release on October 1, 2010)

Supply Agreements

-The Company won new program business from Volkswagen for bearings designed for lead-free engines, and began supplying them.

Outlook for FY2011

(in millions of JPY)
  FY2011
Forecast
FY2010
Result
Rate of Change(%)
Sales 68,000 63,451 7.2
Operating income 8,800 7,713 14.1
Ordinary income 8,300 6,714 23.6
Net income 4,450 8,123 (45.2)

R&D

R&D Expenditure

(in millions of JPY)
  FY2010 FY2009 FY2008
Overall 1,128
1,069 1,275

R&D Structure

-R&D activities are conducted by three functions, namely the Central R&D Center, the Production Technology Department, and the Tribo Group's Main R&D Department.

-As of March 31, 2011, the Company had 75 researchers.

R&D Results

Developing copper-alloy bearings with lead-free overlays
-The Company developed bearings with bismuth-based overlays and copper alloys that perform even better than current lead-based or lead-containing copper alloys, meeting European lead regulations. The Company started producing some of these.

R&D on new production methods of half-bearings
-Aiming to reduce costs by one-third, the Company conducted R&D activities on machining and processing lines for new-type half-bearings to be produced under new production methods using new technology. The Company is creating a new production line based on the results.

Developing resin-based, heat-resistant bearing materials
-The Company developed dead-weight/static-load bearings, using PEEK resin. These bearings, which have improved performance in terms of lower friction and wear, are starting to be produced.

Developing sliding (slide) bearings with improved friction wear under dynamic loads
-The Company developed a program to analyze the friction wear of slide bearings spinning under dynamic loads.

Investment Activities

Capital Expenditure

(in millions of JPY)
  FY2010 FY2009 FY2008
Automotive Bearings
2,763
2,943 8,660
-Facilities specialized in processing 1,832
1,076 6,032
-Production facilities producing bimetal 589
1,190 401

Investments

Facility Outlines
Automotive Bearings
-Facilities specialized in processing

-The Company made capital investments to reorganize its production structure in Japan, mainly investing in Daido Plain Bearings Co., Ltd. and NDC Co., Ltd.
-At its consolidated subsidiaries outside Japan, the Company made capital investments to enhance their production capacity, focusing on its American and European facilities.

-Production facilities producing bimetal -The Company supplies most of the bimetal used at its production facilities in Japan and overseas. To meet the growing needs for bimetal, the Company invested in facilities of its own to expand its production capacity as quickly as possible.

New Equipment Installations (Bearing metal for automobiles business)

Name
(Location)
Purpose of Equipment Installation Estimated amount
(in million JPY)
From To Capacity increase
on completion
The Company
Inuyama Plant
(Aichi Pref., Japan)
Facility to produce half-bearings 194 Oct.
2008
Jun.
2011
About 5% increase in half metal production capacity
232 Apr.
2011
Nov.
2011
About 45% increase in half metal production capacity
Bi-metal production plant
(Aichi Pref., Japan)
Facility to produce bi-metals (materials used for bearings) 1,500 Jan.
2008
Oct.
2012
About 5% increase in bi-metal (bearing material) production capacity
295 Oct.
2008
Oct.
2011
About 8% increase in bi-metal (bearing material) production capacity
268 July
2010
July
2012
About 2.5% increase in bi-metal (bearing material) production capacity
Daido Plain Bearings Co., Ltd.
(Gifu Pref., Japan)
Facility to produce half-bearings 196 Sep.
2010
Apr.
2011
About 2.5% increase in half metal production capacity
196 Sep.
2010
May
2011
About 2.5% increase in half metal production capacity
DYNA METAL CO., LTD.
(Chachoengsao, Thailand)
Facility to produce half-bearings  270 May
2011
Mar.
2012
 About 17% increase in half metal production capacity
Plant facility 364 Jan.
2011
Dec.
2011
Build 6,955㎡ more of additional production space
Daido Metal Russia LLC Facility to produce half-bearings 287 Oct.
2009
Apr.
2011
Migrate production operations (No production capacity increase)