Aisan Industry Business report FY2006

Business Highlights

Financial overview
(in million JPY) FY2006 FY2005 Rate
of
Change(%)
Factors
Overall
Sales 175,003 156,693 11.7%

Sales increased mainly due to brisk sales of three major products: fuel pump modules, canisters, and throttle bodies, thanks to increased production and active marketing efforts in and outside Japan 

Operating Profit 7,997 7,347 8.8% Profit grew because of sales increases and rationalization initiatives
Net income 3,285 4,029 (18.5%) Net income was negatively impacted by recording an extraordinary loss for reserves needed to cover products that are recalled from the market
Automotive Component Division
Sales 167,627 149,404 12.2% -

Sales by region
(in million JPY) FY2006 FY2005 Rate
of
Change(%)
Factors
Japan 129,351 119,806 8.0% Increase in sales of EFI products such as throttle bodies
North America 23,769 20,451 16.2% Increase in sales of throttle bodies and fuel pump modules
Europe 13,908 10,415 37.1% Strong sales of fuel pumps and module throttle bodies
Asia 21,021 14,888 30.7% Strong sales of fuel pumps and module throttle bodies
The Company focused on the following points: (1) Enhancing capacity to make higher quality products; (2) Strengthening production sites overseas; (3) Developing unique, one-of-a-kind products

(1) Enhancing capacity to make higher quality products:  
Seeking to create higher quality products based on CF (customer first) activities. Enhancing productivity by completely eliminating waste and improving the operating ratio at facilities.   

(2)Strengthening production sites overseas:

China
-In April 2006, the Company started producing throttle bodies and engine valves at Aisan (Foshan) Auto Parts Co., Ltd., its production site in the Guangzhou area. 

-In November 2006, the Company merged Tianjin Aisan Automobile Parts Co., Ltd., its production subsidiary in the Tianjin area, into Aisan (Tianjin) Auto Parts Co., Ltd. to improve business efficiency.

-The Company established a sales subsidiary, Aisan Corporation Guangzhou Co., Ltd., (located in Guangzhou), which started operations in November 2006. 

Strengthened business in China in response to the rapid growth of the market

South East Asia
-The Company built a second plant at P.T. Aisan Nasmoco Industri, the Company's production site in Indonesia, and started production of aluminum die-cast products in-house in December 2006. At present the Company is building a seamless production system that includes casting up to processing and assembly. 

Europe
-In March 2007, the Company dissolved a partnership with Bitron and as a result made Aisan Bitron Europe S.A. in France its wholly owned subsidiary. The Company will continue to reform of its European business to improve profitability of  Aisan Bitron Europe, reviewing the production structure of the group, including the one in the Czech Republic. 

(3)Developing unique, one-of-a-kind products

>>>See R&D

R&D

R&D

Investment Activities

In FY2006, the Company made capital investments of 13,674 million yen.

- Japan: Capital investments were used for new products, production increases, and improving productivity and quality.
- Southeast Asia: Capital investments were used to set up in-house production of aluminum die-cast products so as to establish a seamless production system that includes casting, up to processing and assembly . 
- China: Capital investments were used to launch operations at Aisan (Foshan) Auto Parts Co., Ltd., the Company's production subsidiary in China. 

Out of the total amount, capital investment for throttle bodies, fuel pump modules, and canisters (strategic core products) was 4,968 million yen  

Capital investment by production facility for new products and production increases related to the three strategic products were as follows:
- 1,607 million yen at Aisan Industry
- 980 million yen at Hyundam Industrial Co., Ltd.(Korea)
- 543 million yen at Franklin Precision Industry, Inc. (USA)
- 419 million yen at Aisan Bitron Czech s.r.o. (Czech Republic)

Investment into engine valves, its mainline, totaled 3,149 million yen. 
By Company:
- Aisan: 2,572 million yen
- Aisan (Foshan) Auto Parts Co., Ltd.: 577 million yen

New Facilities

  Type of facility Expected amount
 ( in million JPY)
Started Expected  Completion
Anjo Plant
(Aichi, Japan)
Manufacturing engine valves 1,211 Jan.
2007
Mar.
2008
Manufacturing throttle bodies 457 Nov.
2006
Mar.
2008
Toyota Plant
(Aichi, Japan)
Manufacturing fuel pump modules 708 Jul.
2006
Mar.
2008
Franklin Precision Industry Inc.
(Kentucky, USA)
Manufacturing throttle bodies 587 Jul.
2006
Dec.
2007
Aisan Bitron Louny s.r.o.
(Louny, Czech Republic)
Manufacturing throttle bodies 436 Dec.
2007
Dec.
2007
Manufacturing die-cast products 606 Dec.
2007
Dec.
2007
Aisan (Tianjin) Auto Parts Co., Ltd.
(Tianjin, China)
Manufacturing fuel pump modules 655 Apr.
2006
Oct.
2007
Aisan (Foshan) Auto parts Co., Ltd.
(Foshan, China)
Manufacturing engine valves 917 Jul.
2006
Dec.
2007