Futaba Industrial Co., Ltd. Business Report FY2010

Business Highlights

Financial Overview

(in millions of JPY)
  FY2010 FY2009 Rate of
change (%)
Factors
Overall
Sales 373,458 376,323 (0.8) - In order to cope with reduced production at its customers at home and abroad, the Company worked on enhancing its production structure, improving production efficiency, and cutting down on cost, including delivery expenses. It also reduced fixed expenses by holding down capital investments.
Operating income 11,885 3,183 273.3 - The Company held down capital expenses by drastically reorganizing its production structure to cut cost.
Ordinary income 8,483 (399) - -
Current net income 3,346 (565) - -

New Company

-The Company. announced on August 1 establishment of a new manufacturing subsidiary of auto parts in Indonesia, and subsidiaries to oversee regional operations in the U.S. and China. The new company in Indonesia “PT. Futaba Industrial Indonesia” will be established in the GIIC industrial park in Bucash in October with a paid-up capital of 1.3 billion yen. More than 80 percent of the capital will be invested by Futaba Industrial. The plant built at the site of about 50,000 square meters with a building space of about 5,000 square meters at a cost of 1.5 billion yen is scheduled to go into operation in September 2012 to produce possibly mufflers and other products, which will be decided later. In October this year Futaba will also set up “Futaba North America Engineering & Marketing Co.” a new subsidiary in Illinois to oversee U.S. operations. Futaba, which owns six consolidated subsidiaries in China, will reorganize one of them to form a regional headquarters “Futaba Changzhou Engineering & Marketing” in September. (From an article in the Nikkan Jidosha Shimbun on August 2, 2011)

R&D

R&D Expenditure

(in millions of JPY)
  FY2010 FY2009
FY2008
Overall  2,130
1,953 2,181
-Most of the Company's R&D activities are for automotive components.

R&D Activities

-The Company continued to work on enhancing the development of its main products as well as environmentally friendly products by promoting joint efforts between industry and academia.
-The Company developed smaller and lighter exhaust heat recovery devices, but which actually achieve higher performance in hybrid vehicles, improving fuel efficiency. The Company aims to win more businesses for these devices.
- The Company is also focusing on developing heat management systems so as to maximize energy efficiency.
-The Company continued to work on developing PM/NOx treatment devices for diesel vehicles to reduce exhaust emissions.

Investment Activities

Capital Expenditure

(in millions of JPY)
  FY2010 FY2009 FY2008
Overall  15,188 30,106 56,220

-The Company invested in installing production equipment at the automotive parts business (mainly assembly and welding lines and dies and jigs) to streamline operations and reduce labor to improve its productivity, and also to deal with model changes.
- Breakdown of investment for FY2010: 11,537million yen in Japan; 873million yen in North America; 763 million yen in Europe, and 2,013 million yen in Asia.

New Facilities (Automotive Parts)

Name
(Location)
Purpose Planned
investment
(in million
JPY )
Starting Planned Completion
Futaba Industrial Co., Ltd.
Head Office, Okazaki Plant
(Okazaki City, Aichi)
Production facility 1,820 March 2010 March 2012
Midori Plant
(Toyota City, Aichi)
Production facility 330 Dec. 2009 March 2012
Chiryu Plant
(Chiryu City, Aichi)
Production facility 130 Feb. 2011 March 2012
Koda Plant
(Nukata gun, Aichi)
Production facility 800 Jun. 2010 March 2012
R&D facility 380 - March 2012
Mutsumi Plant
(Okazaki City, Aichi)
Production facility 630 Aug. 2009 March 2012
Tahara Plant
(Tahara City, Aichi)
Building and
Production facility
560 Mar. 2011 March 2012
Takahashi Plant
(Okazaki City, Aichi)
Production facility 800 Jun. 2010 March 2012
Dies and jigs etc. 8,050 April 2009 March 2012
Consolidated subsidiary
(Futaba Imari Corp., Imari Plant
(Saga Pref., Japan)
Production facility 180 March 2011 March 2012
(Futaba Imari Corp., Miyata Plant
(Fukuoka Pref., Japan)
Production facility 220 April 2011 March 2012
(Futaba Imari Corp., Nohgata Plant
(Fukuoka Pref., Japan)
Production facility 20 April 2011 March 2012
Futaba Hiraizumi Corp.
(Iwate Pref., Japan)
Production facility 280 March 2011 March 2012
Apics Co.,Ltd.
(Aichi Pref., Japan)
Production facility 10 April 2011 March 2012
Apics Co.,Ltd.
(Aichi Pref., Japan)
Production facility 60 April 2011 March 2012
FIC America Corp.
(Illinois, USA)
Production facility 750 March 2011 March 2011
Futaba Indiana of America Corp.
(Indiana, USA)
Production facility 680 Dec. 2010 March 2012
Futaba Industrial Texas Corp.
(Texas, USA)
Production facility 60 April 2011 March 2012
FIO Automotive Canada Corp.
(Ontario, Canada)
Production facility 110 April 2011 March 2012
Futaba-Tenneco UK Ltd.
(Lancashire, UK)
Production facility 540 Jan. 2011 Dec. 2011
Futaba Industrial U.K. Ltd.
(Derbyshire, UK)
Production facility 10 April 2011 Dec. 2011

Futaba Czech s.r.o.
(Czech Republic)

Production facility 1,040 Sept. 2010 Dec. 2011
Futaba Technology Ltd. Production facility 10 Jan. 2011 Dec. 2011
Shenzhen Futaba Metal Products Co., Ltd. Production facility 60 Jan. 2011 Dec. 2011
Tianjin Shuang Shye Mechanical Industrial Co., Ltd.
(Tianjin, China)
Production facility 540 Oct. 2010 Dec. 2011
Tianjin Futaba Shye Chan Mechanical Industrial Co., Ltd.
(Tianjin Development Area, China)
Production facility 190 April 2011 Dec. 2011
Guangzhou Futaba Auto Parts Co., Ltd.
(Guangzhou, China)
Production facility 1,630 Aug. 2010 Dec. 2011
Dongguan Futaba Metal Products Co., Ltd
(Dongguan, China)
Production facility 40 Jan. 2011 Dec. 2011
FMI Automotive Components Ltd.
(Haryana, India)
Production facility 370 March 2011 March 2012