Pacific Industrial Co., Ltd. Business Report FY ended Mar. 2020

Financial Overview

(in million JPY)
  FY ended Mar. 31, 2020 FY ended Mar. 31, 2019 Rate of Change (%) Factors
Overall
Sales 165,969 145,030 14.4 -Sales from new orders and the favorable business results contributed by Schrader
Operating income 10,511 10,307 2.0 -Increased due to better profitability as a result of higher sales and cost reductions, even though the Company posted higher depreciation expenses as a result of installing new equipment
Ordinary income 11,130 11,767 (5.4) -Loss resulting from negative currency translation
Net income attributable to owners of the parent 7,256 8,730 (16.9) -Posted an impairment loss

 

Acquisition

-On August 31, 2018, the Company acquired all of the shares in August France Holding Company SAS and its subsidiary Schrader SAS of France. In addition, the Company's wholly owned subsidiary in the USA, Pacific Industries USA Inc. acquired 100% of the shares in Schrader-Bridgeport International, Inc. of the USA.

 

Medium-term management plan OCEAN-22

-The Company made a mid-term management plan that it called OCEAN-20. Operating under the plan the Company has found that it will be able to meet the plan’s consolidated sales target one year earlier than planned. As a result, it has revised its mid-term plan forward, forging a new mid-term plan called OCEAN-22.

<OCEAN-22>

Target figures  for Ocean-20 FY ending Mar. 31, 2022
(Target)
Consolidated sales (billion JPY) 175.0
-Sales breakdown by products (billion JPY) Stamping/resin product 120.0
Valve/TPMS 54.5
Consolidated ordinary income 7% range
ROA 6% range

 

R&D Expenses

(in million JPY)
  FY ended Mar. 31, 2020 FY ended Mar. 31, 2019 FY ended Mar. 31, 2018
-Stamping/resin products business 291 249 194
-Valve products business 1,223 852 612
-Others 17 9 4
-In Common 410 366 301
Overall 1,943 1,478 1,112

 

R&D Activities

Business
segment
Departments Major activities
Stamping products -R&D department of the Technology planning center;
-Stamping technology and Resin technology Departments of Stamping/resin business unit

-Stamped products: Making use of its proprietary, ultra-high-tensile cold-stamping method, the company developed a 1180MPa high-tensile material, which it recently is delivering to Toyota in greater volume.

-Plastic products: Developed an all-urethane plastic engine cover by using a urethane that demonstrates excellent performance in terms of responding to noise and vibration.  It is also developing embellishments using decorating technology.
Valve products -Technology and Production technology departments of the valve and TPMS business unit

-Valves: Developing cost-competitive valves based on a joint-business project with Schrader, a company that Pacific Industries acquired in 2018 through a stock purchase.

-Tire Pressure Monitoring Systems (TPMSs): Developed a snap-in TPMS transmitter that is small, lightweight, and energy efficient.

-Forged-stamped products: Developed thin, lightweight transmission parts based on sheet-metal forming technology, by combing the ease of producing sheet-metal with the high-level precision of forging sheet-metal.
Common -Technology planning center -Developing technology on metal-plastic forming and on joining
-R&D on composite materials; and other functions

 

Capital Expenditure

(in million JPY)
  FY ended Mar. 31, 2020 FY ended Mar. 31, 2019 FY ended Mar. 31, 2018
Stamping/resin products 20,075 18,801 15,343
-In Japan 13,922 9,852 7,812
-Outside Japan 6,153 8,949 7,531
Valve products 3,419 3,236 5,516
-In Japan 2,501 1,458 3,529
-Outside Japan 918 1,777 1,987
Others 5 10 12
Elimination (49) (77) (40)
Total 23,451 21,970 20,832

<Stamping/resin products>
-Japan: Installing stamping equipment to handle ultra-high-tensile materials; increasing production capacity, and responding to the production of new products such as dies for new vehicle models.
-Outside Japan: Investing to expand the production plants in Tennessee in the USA, and install stamping facilities and equipment.

<Valves>
-Japan: Upgrading TPMS assembly lines and installing stamping equipment for the forged-stamped-product business.
-Outside Japan: (Korea) Increasing production capacity and handling the production of new compressors

 

Planned Capital Investments

(As of Mar. 31, 2020)
Facility
(Location)
Business segment Purpose Planned total investment
(in million JPY)
Start Planned completion Production capacity growth after completion
The Company
Nishi Ogaki Plant
(Gifu Pref., Japan)
Stamped and resin New products, etc. 9,710 Nov. 2018 Mar. 2022 Increase production capacity of stamped products by 20%
The Company
Higashi Ogaki Plant
(Gifu Pref., Japan)
Stamped and resin Increase production and streamline operations 3,298 Aug. 2018 Jun. 2022 -
The Company
Yoro Plant
(Gifu Pref., Japan)
Stamped and resin, Valve Increase production and streamline operations 1,289 Sep. 2019

Sep. 2021

Increase production capacity of forged-stamped products by 20%
The Company
Kurihara Plant, Wakayanagi Plant
(Miyagi Pref., Japan)
Stamped and resin Increase production 2,493 Apr. 2019 Nov. 2021 Increase production capacity of stamped products by 20%
The Company
Kyushu Plant
(Fukuoka Pref., Japan)
Stamped and resin Increase production and streamline operations 1,409 Jan. 2020 Apr. 2022 -
The Company
Kita Ogaki Plant
(Gifu Pref., Japan)
Valve Increase production and streamline operations 4,076 Feb. 2017 Apr. 2022 Increase production capacity of TPMSs by 20%
The Company
Mino Plant
(Gifu Pref., Japan)
Valve Increase production and streamline operations 265 Dec. 2019 Jun. 2021 -
The Company
Headquarters
(Gifu Pref., Japan)
Common Maintenance and retooling, etc. 466 Jan. 2020 Apr. 2021

-

Pacific Manufacturing Ohio, Inc.
(Ohio, USA)
Stamped and resin, Valve New products, etc. 2,846 Apr. 2019 Mar. 2021  

-

Pacific Manufacturing Tennessee, Inc.
(Tennessee, USA)
Stamped and resin New products, etc. 10,108 Apr. 2019 Mar. 2021 Increase production capacity of stamped products by 280%
Schrader-Bridgeport International, Inc.
(Virginia, USA)
Valve New products, etc. 325 Apr. 2019 Mar. 2021 -
Schrader SAS
(Doubs, France)
Valve New products, etc. 571 Jan. 2019 Dec. 2020

-

Pacific Valve (Taiwan) Co., Ltd.
(Taichung, Taiwan)
Stamped and resin, Valve New products, etc. 373 Apr. 2019 Mar. 2021  

-

Pacific Valve Industrial Co., Ltd.
(Yangsan, Korea)
Valve New products, etc. 106 Apr. 2019 Mar. 2021

-

Pacific Air Controls Co., Ltd.
(Asan, Korea)
Valve New products, etc. 592 Apr. 2019 Mar. 2021

-

Pacific Industries (Thailand) Co., Ltd.
(Chachoengsao, Thailand)
Stamped and resin, Valve New products, etc. 124 Apr. 2019 Mar. 2021  

-

Pacific Auto Parts (Thailand) Co., Ltd.
(Rayong, Thailand)
Stamped and resin New products, etc. 1,662 Apr. 2019 Mar. 2021  

-

Tianjin Pacific Auto Parts Co., Ltd. 
(Tianjin, China)
Stamped and resin New products, etc. 642 Jan. 2019 Dec. 2020 -
Changsha Pacific Hanya Auto Parts Co., Ltd.
(Changsha, China)
Stamped and resin New products, etc. 527 Jan. 2019 Dec. 2020 -
Pacific Auto Parts Technology (Changshu) Co., Ltd.
(Changshu, China)
Valve New products, etc. 12 Jan. 2020 Dec. 2020 -