The front member is made of deformation-resistant extruded aluminum and the housing is made of die-cast aluminum. Joining techniques suitable for each material combination are used. Green: Al resistance spot welding Blue: Self-piercing rivet Red: Flow-drill screw Yellow: Steel resistance spot welding
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Extruded Profiles The Battery Show North America 2024 Parker-Hannifin Corporation
Custom-shaped elastomeric or thermoplastic components created through an extrusion process, designed to provide sealing, insulation, or structural support
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Intercell eCoolers The Battery Show North America 2024 BorgWarner Inc.
Cooling plates comprised of extruded aluminum profiles that fit between rows of cylindrical battery cells; Available in single- and double-sided versions
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Intercell eCoolers Advanced Clean Transportation Expo 2024 BorgWarner Inc.
Cooling plate system comprised of extruded aluminum profiles that fit between rows of cylindrical battery cells. The plates are interconnected at the end with a coolant-circulating pipe. The tube has a wall thickness of 0.3 mm, is available in single-sided and double-sided versions, and can be adapted for various battery pack sizes
Air-cooled Transmission Oil Cooler (ATOC) with integrated Bypass valve. Nocolock brazed cooler with extruded aluminum tube. Wax type bypass valve. Valve integrated design enables layout flexibility, child parts reduction and light weight. Plastic frame clipping fixation concept improves layout flexibility in the cooling module, and also child parts reduction and light weight.
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Battery tray NAIAS (Detroit Auto Show) 2023 Benteler Group (Benteler Automobiltechnik GmbH)
The cooling plate system is comprised of extruded aluminum profiles that fit between rows of cylindrical battery cells. The plates are interconnected at the end with a coolant-circulating pipe. The tube has a width of 1.8 mm and wall thickness of 0.3 mm.
-Fiberglass yarns are used in automotive applications for their tensile strength, temperature resistance and dimensional stability. Uses include: -Impregnated glass cords are used in the reinforcement of rubber drive belts in automotive applications -Treated glass cords are used in the reinforcement of rubber and thermoplastic extruded profiles in automotive applications -Aluminum foil backed woven or braided tubes using Vetrotex fiberglass yarns protect wiring harnesses and tubing from heat and abrasion -Clutch discs and brake pads are reinforced with woven fiberglass to maintain the integrity of the composite in a hot and abrasive environment -Headliners and automotive insulation are other important components of the modern automobile
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High energy flat battery system IAA TRANSPORTATION 2022 BorgWarner Inc.
With the flat module architecture, BorgWarner Akasol extends the product portfolio for light duty and heavy duty commercial vehicle. With a height of <120mm, it adapts to the underbody architectures of electrified lightweight commercial vehicles and buses. Features: - Modules and electronic components are arranged on one level within the housing, enabling the flat architecture - Aluminum floor panels allows structural integrity and cooling through extruded profile with integrated cooling channels Technical data: - Voltage range: 350-750V - Usable energy: 50 kWh - Enregx density: approx. 200 Wh/kg - Weight: approx. 250kg
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Extruded and spliced seals The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo 2022 Parker-Hannifin Corporation
- Except for bolts, all components including brackets are aluminum, achieving a 35% weight reduction. - Using mostly extruded parts, the frame is assembled with aluminum arc welding and spot welding.
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Extruded material of aluminum powdered alloy Automotive World 2018 Riken Corporation