In addition to the range extender-specific generator (Generator) and motor controller (INV), the platform assembly also deeply integrates the engine controller (ECU) and vehicle controller (VCU), and is compatible with PFI/GDI range extender engines to meet the needs of different levels of range extender vehicles.
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FAST e-Gallop 800V System Solution Auto Shanghai 2025 Shaanxi Fast Auto Drive Group Co., Ltd.
800V dual-motor range extender, rated power up to 450kW. 800V dual-motor centrally integrated powertrain, motor speed up to 12,000rpm. 800V dual-motor electric drive axle, charging speed increased by 30%, power transmission loss reduced by 40%, vehicle weight reduced by more than 30%, and cruising range increased by more than 5%. The SiC electronic control platform adopts original double-sided liquid cooling technology, and the heat dissipation efficiency is improved by 50% compared with traditional IGBT. The power density of the 460kW flat wire motor is increased by 20%, the maximum efficiency reaches 99.6%, and the temperature rise is optimized by 15%. The 358kg ultra-lightweight design achieves a breakthrough in weight reduction through integration. The intelligent transmission family covers the 2000-30000Nm torque band, and the transmission efficiency exceeds 99.8%.
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Fixed Vane Turbine turbocharger (FVT) Auto Shanghai 2025 BorgWarner Inc.
Specially designed for hybrid and range-extender engines, engine combustion efficiency BTE improved to over 43%. 30% less space required compared to variable cross-section (VTG) type. A variety of materials and designs are available to meet different flow and working condition needs. Suitable for exhaust temperature up to 1,020°C
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Range extender system eRE Auto Shanghai 2025 ZF Group (China)
-Generator for range extender under development at Borgwarner's China branch. -The overall length is kept short while securing torque by increasing the diameter.
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Connected eBike systems CES 2024 Bosch (Robert Bosch GmbH)
Highlighted systems include the PowerMore250 range extender; Performance Line SX drive unit featuring a compact, light motor with slightly less range; and the Flow app which can run on a smartphone to be used as a display when biking
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Fuel Cell Air Supply (FCAS) The Battery Show Europe / Electric & Hybrid Vehicle Technology Expo 2023 BorgWarner Inc.
-The compact system features a high-speed electrical motor and air foil bearings to fulfill the specific requirements of the fuel cell -Range extender and direct drive -Electric drive with stator and rotor -Radial compressor -Wide operating voltage: 250 - 450 V -Electrical power: up to 20 kW@ 400 VDC
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PD29 2nd-generation dual-motor controller for hybrid and range-extender electric vehicles 2023 Auto China - Shanghai International Automobile Industry Exhibition Shenzhen Inovance Technology Co., Ltd.
Toyota Motor Europe's fuel cell technology for the new Mercedes-Benz eCitaro. Acts as a range extender to support battery electric range. Denso supports Toyota's development and supplies the parts with labels in red. - Air pressure sensor - Intercooler - Fuel cell ECU - Fuel cell monitor - DC/DC converter
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Fuel Cell Air Supply System Aachen Colloquium 2021 BorgWarner Inc.
-The compact system features a high-speed electrical motor and air foil bearings to fulfill the specific requirements of the fuel cell -Range extender and direct drive -Electric drive with stator and rotor -Radial compressor -Wide operating voltage: 250 - 450 V -Electrical power: up to 20 kW@ 400 VDC
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5-in-1 REEV (range extender EV) system 2021 Auto China - Shanghai International Automobile Industry Exhibition Huayu Automotive Systems Co., Ltd.