Filler made from sea urchin shells, an industrial waste, that functions as a deodorant, VOC (Volatile Organic Compounds) adsorbent, and bulk enhancer for resin materials.
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Recycled material of urethane scraps "USA-Pellet" 2024 JSAE Automotive Engineering Exposition Kasai Kogyo Co., Ltd.
-A pellet-like material made by crushing and pressing automobile ceiling scraps, which are composed of numerous materials such as urethane and glass fiber, and which have been difficult to process in the past. -A 15% addition of USAPELE to recycled PP can reduce CO2 emissions during material production by about 28%. It also contributes to the strength improvement of the product due to the inclusion of glass fiber. -The company is currently using pallets and containers made from Usapele within its own company, and is considering using the material for automotive parts such as door substrates in the future.
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Sound Control Development 2024 JSAE Automotive Engineering Exposition Kasai Kogyo Co., Ltd.
-The company is developing components with improved sound insulation and sound absorption properties to improve the comfort of the cabin space. --Double-wall luggage side trim was exhibited at the event.
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Functional filler made from sea urchin shells "Unilite" 2024 JSAE Automotive Engineering Exposition Kasai Kogyo Co., Ltd.
-Functional materials utilizing sea urchin shells. Sea urchins occur in large numbers in coastal areas, causing rocky shore scorching and other problems that have become a global issue. -The company has proposed the use of sea urchin shells, which have a porous structure, as a filler. Resin with sea urchin shells added can be used in automotive parts to provide VOC adsorption and deodorizing effects.
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Emboss Trim Development 2024 JSAE Automotive Engineering Exposition Kasai Kogyo Co., Ltd.
-This technology uses the company's large-scale molding technology to express the texture of fabrics and leather with resin. This technology contributes to the improvement of interior design.
-Newly developed product (left) has improved heat insulation headlining compared to current product (right); used in roof -Installed Vehicle: Nissan "LEAF"