YACHIYO INDUSTRY Business Report FY2006
Business Highlights
Financial Overview | ( in millions of JPY ) |
- | FY2006 | FY2005 | R. C. | Factors |
Overall | ||||
Sales | 353,083 | 282,777 | 24.9% | - |
Operating profit | 10,469 | 6,546 | 59.9% | Sales increases and cost improvements in the domestic market and sales increases in the overseas markets positively contributed to the increase in profit . |
Ordinary income | 9,861 | 7,190 | 37.1% | |
Net income | 5,387 | 3,685 | 46.2% | |
Automotive components field | ||||
Sales | 106,010 | 99,468 | 6.6% | <Japan> Sales increased, thanks to increased orders for parts in general, including fuel tanks. <North America> Sales increased as the Company made AY Mfg. Ltd. its consolidated subsidiary, while a consolidated subsidiary, US Yahciyo Inc., won more orders. <Asia> Sales increased as its consolidated subsidiaries Yachiyo Zhongshan Manufacturing Co., Ltd. (China) and Siam Goshi Manufacturing Co., Ltd. (Thailand) won more orders. |
Automobile Assembly | ||||
Sales | 169,024 | 130,717 | 29.3% | Sales increased as orders for the Honda Zest, which went into production in February 2006, increased. |
( R.C. : Rate of Change ) |
Company Becomes Honda subsidiary
In November 2006, Honda Motor Co., Ltd. announced that it will make
the Company, its equity method affiliate for manufacturing bodies, Honda's
100% owned subsidiary by acquiring more than 50% of the Company's stocks
through a takeover bid. The automaker aims to reinforce the mini-vehicle
and parts manufacturing operations of the Company by deepening its ties
with the supplier. From an article in the Nikkan Jidosha Shimbun on
Nov. 15, 2006)
Contracts
The Company has won a new contract to supply plastic fuel tanks to Toyota
Motor Thailand Company Ltd., Toyota's production company in Thailand,
for "the Yaris (Japanese brand name : Vitz)" The production
of plastic fuel tanks will start in January 2007 at Siam Yachiyo Co.,
Ltd. The production volume for the fiscal year 2007 at Siam Yachiyo
Co., Ltd is projected to be 450,000 units including this new order.
(From a press release by the company on Jan. 15 2007)
-The following outlines the 9th mid-term
business plan covering April 1, 2005 to March 31, 2008.
-Plans are to generate 300 billion JPY in sales and more than a 12%
ROE by the year ending March 2008.
< Automotive Parts>
To achieve a more efficient structure by aligning its design and production
activities with those of finished vehicles:
(1) Expanding its core businesses
Fuel tanks: To increase the production volume of fuel tanks and make
them more environmental friendly
Sunroofs: To enhance its product mix and reduce costs
Motorcycle business: To make motorcycles more environmental friendly
Non-factory installed parts: To expand its operations in this area
(2) Expanding sales channels
(3) Providing training to its human resources worldwide
< Automobile Assembly>
To strengthen its operations base by further reinforcing its corporate
organization.
(1) Revolutionizing the structure of its production line (to reduce
costs by 6% and to achieve manufacturing 1,000 units/day based on a
cost level of 900 units/day)
(2) Pursuing the ultimate level of quality
(3) Providing training to human resources to make them self-sufficient
R&D
R&D Expenditure | ( in millions of JPY ) |
- | FY2006 | FY2005 | FY2004 |
R&D | 1,622 | 1,316 | 1,256 |
For automotive components, achievements and continuing R&D activities involved the following:
(1) Mass-production of new-design, lightweight, thin sliding-roofs
(2) Development of metal honeycomb catalyst substrates (for two-wheeled vehicles) that meet domestic and overseas emission standards
(3) Research and development of new-design resin fuel tanks
(4) Research and development of elemental technology in the areas around fuel tanks
(5) Research and development of elemental technology in the areas around sun roofs
(6) Research and development of new type of sun roof
(7)Research and development on environmental technology for sun roofs.
(8) Research and development of catalysts (for two-wheeled vehicles) that meet domestic and overseas emission standards
(9)Research and development on press forming technology for aluminum materials that are in a semi-melted state.
Investment Activities
Investment Expenditure | ( in millions of JPY ) |
- | FY2006 | FY2005 | FY2004 |
Group | 10,181 | 7,490 | 6,275 |
Automotive components | 8,991 | 5,739 | 5,504 |
Automobile Assembly | 1,176 | 1,734 | 767 |
New facilities for automotive parts business | ( in millions of JPY ) |
Company Office Division |
Purpose | Planned total investment | Starting | Planned completion | Remarks |
Yachiyo Industry Co., Ltd. | |||||
Kashiwabara Plant (Saitama Pref., Japan) | |||||
Automotive parts and others |
- Production related facilities - R&D facilities |
3,849 | 2007.01 | 2008.03 | Expand |
Yokkaichi Plant (Mie Pref., Japan) | |||||
Automotive parts | Production related facilities | 4,011 | 2006.12 | 2008.03 | Expand capabilities, handle new business, and make improvements in the area of environmental protection |
Suzuka Plant (Mie Pref., Japan) | |||||
Automotive parts | Production related facilities | 746 | 2007.03 | 2008.03 | Rationalize, cut down on labor, handle new business, and make improvements in the area of environmental protection |
Kameyama Office (Mie Pref., Japan) | |||||
Automotive parts |
Production related facilities | 1,750 | 2007.03 | 2008.03 | Rationalize, cut down on labor, expand capabilities, and to install new equipment |
Hamamatsu Office (Shizuoka Pref., Japan ) | |||||
Automotive parts | Production related facilities | 13 | 2007.07 | 2007.12 | Make improvements in the area of environmental protection |
Tochigi Research Center (Tochigi Pref., Japan) | |||||
Automotive parts | R&D facilities | 52 | 2007.06 | 2007.12 | Install new equipment and test equipment |
Domestic subsidiaries | |||||
Goshi Giken Co., Ltd. (Kumamoto Pref., Japan) | |||||
Automotive parts | Production related facilities | 1,130 | 2007.03 | 2008.03 | Rationalize, cut down on labor, handle new business, and expand capabilities |
Uemura Tech Co., Ltd. (Kumamoto Pref., Japan) | |||||
Automotive parts | Production related facilities | 176 | 2007.03 | 2008.03 | Rationalize, cut down on labor, handle new business, and expand capabilities |
Goshi Tech Co., Ltd. (Kumamoto Pref., Japan) | |||||
Automotive parts | Production related facilities | 250 | 2007.03 | 2007.12 | Handle new business and expand capabilities |
Overseas subsidiaries | |||||
Yachiyo of Ontario Mfg. Inc. (Ontario, Canada) | |||||
Automotive parts | Production related facilities | 1,394 | 2006.12 | 2007.12 | Install new equipment, handle new business and make improvements in the area of environmental protection |
Yachiyo of America Inc. (Marion, Ohio, USA) | |||||
Automotive parts | Production related facilities | 1,110 | 2007.04 | 2007.12 | North American research and development center |
US Yachiyo Inc. (Marion, Ohio, USA) | |||||
Automotive parts | Production related facilities | 645 | 2006.12 | 2007.12 | Rationalize, cut down on labor, handle new business, and to install new equipment |
Ycchiyo Manufacturing of Alabama LLC (Steele, Alabama USA) | |||||
Automotive parts | Production related facilities | 3,228 | 2006.06 | 2008.01 | Install new equipment, expand capabilities and handle new business |
AY MANUFACTURING Ltd. (Columbus, Ohio, USA) | |||||
Automotive parts | Production related facilities | 1,157 | 2006.12 | 2007.12 | Rationalize, cut down on labor, handle new business, and make improvements in the area of environmental protection |
Siam Yachiyo Co., Ltd. (Prachinburi, Thailand) | |||||
Automotive parts | Production related facilities | 277 | 2006.03 | 2008.03 | Rationalize, cut down on labor, handle new business, and expand capabilities |
Siam Goshi Mfg. Co., Ltd. (Rayong, Thailand) | |||||
Automotive parts | Production related facilities | 623 | 2006.11 | 2007.12 | Rationalize, cut down on labor and handle new business |
Goshi-Thanglong Auto-Parts Co., Ltd. (Hanoi, Vietnam) | |||||
Automotive parts | Production related facilities | 501 | 2006.10 | 2007.12 | Install new equipment and expand capabilities |
Yachiyo Zhongshan Manufacturing Co., Ltd. (Zhongshan, China) | |||||
Automotive parts | Production related facilities | 727 | 2006.09 | 2007.11 | Install new equipment and handle new business |