Chuo Malleable Iron - Business Report FY2006
Business Highlights
Financial
Overview
(in million JPY) | FY2006 | FY2005 |
Rate of change (%) |
Factors |
Overall | ||||
Sales | 21,094 | 19,874 | 6.1 | - |
Operating income | 697 | 883 | (21.0) | Operating income was down, affected by price hikes in materials such as iron scrap. |
Ordinary income | 1,122 | 1,057 | 6.1 | Ordinary income increased due to a rise in investment returns and gains due to favorable currency translation. |
Current net income | 609 | 214 | 183.7 | Current net income increased without any impairment loss of fixed assets during FY2006. |
Automobile & other vehicle components | ||||
Sales | 17,691 | 15,333 | 5.9 | Sales increased as a result of a greater volume of autos being exported. |
Operating income | 1,352 | 1,522 | (11.1) | - |
R&D
R&D
Expenditure
Automobile & other vehicle components
- The technical section within the technical department took charge of all activities, from development through to design, casting, and appraisal for the Company's business relating to automotive and body components businesses.
- In order to respond to customers' needs calling for reductions in vehicle weight, costs and lead-time, the Company enhanced its customer-support in the areas of design and appraisal, from proposals on optimum component shapes to appraisal of prototypes, by providing both casting technology and CAE analysis. CAE designs and at the same time can analyze degree of strength, mold fill, and solidification at the 3D model stage.
-As for developments in the area of casting, the Company renewed a low-speed filling die-cast process in order to replace conventional materials with aluminum and to further improve near-perfect precision.
(in million JPY) | FY2006 | FY2005 | FY2004 |
Automobile & other vehicle components | 35,397 | 42,506 | 56,801 |
Automobile & other vehicle components
- The technical section within the technical department took charge of all activities, from development through to design, casting, and appraisal for the Company's business relating to automotive and body components businesses.
- In order to respond to customers' needs calling for reductions in vehicle weight, costs and lead-time, the Company enhanced its customer-support in the areas of design and appraisal, from proposals on optimum component shapes to appraisal of prototypes, by providing both casting technology and CAE analysis. CAE designs and at the same time can analyze degree of strength, mold fill, and solidification at the 3D model stage.
-As for developments in the area of casting, the Company renewed a low-speed filling die-cast process in order to replace conventional materials with aluminum and to further improve near-perfect precision.
Investment Activities
Capital
Expenditure
*1: The project is to renew facilities,
so the production capacity will remain unchanged.
(in millions of JPY) | FY2006 | FY2005 | FY2004 | |
Overall | 1,805 | 3,140 | 1,683 | |
Automobile &
other vehicle components |
Casting | 689 | 2,136 | 925 |
Processing | 1,100 | 1,002 | 721 |
Automobile & other vehicle components
- In the casting division, 689 million yen was invested mainly in
the maintenance, renewal and rationalization of existing facilities.
- In the processing division, 1,100 million yen was invested mainly
in rationalizing operations and installing labor-saving equipment.
Domestic Investments
The Company plans to build a new main plant in Toki City, Gifu Pref.,
which will be operational in October 2008.
New Facilities | (in million JPY) |
Facility Name | Facilities | Expected Investment | Started in: | Expected to Complete in: | Production Capacity after Completion |
Nissin
Plant (Aichi, Japan) |
Dies and casting facilities | 491 | Mar. 2007 | Mar. 2008 | *1 |
Nissin
Plant (Aichi, Japan) |
Processing facilities | 688 | Jan. 2007 | Mar. 2008 | *1 |
Kumamoto
Plant (Kumamoto, Japan) |
Casting and processing facilities | 220 | Dec. 2006 | Mar. 2008 | *1 |
Toki Plant (Gifu, Japan) |
Casting facilities | 3,000 | Jun. 2007 | Oct. 2008 | 1,800 tons/month |
Toki Malleable
Iron Co., Ltd. (Gifu, japan) |
Casting facilities | 67 | Apr. 2007 | Mar. 2008 | *1 |