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Auto Industry Analysis Report

Sep. 7, 2006 No.502


Mercedes Car Group to Share Technologies Extensively with Chrysler, and to Restructures Smart Business Unit
Focusing on two-seater, Fortwo and putting on the US Market as well in 2008



  The following outlines the latest news of Mercedes Car Group (comprised of Mercedes-Benz, Maybach and Smart), one of the group companies in DaimlerChrysler (DCX).

  Sales growth in Mercedes Car Group had been stagnant since 2000. The unfavorable model mix and stronger Euro resulted in a substantial drop in profitability in 2004. In order to overcome these situations, DCX introduced the following three programs in 2005:
(1) Product Offensive: marketing 50 new models throughout DCX by 2008.
(2) CORE program: enhancing work efficiency to improve profitability by
    3 billion Euros and therefore attain a 7% operating margin in 2007.
(3) Restructuring of the Smart business unit: reaching the breakeven point in 2007.

  In addition, in January 2006, DCX presented a New Management Model designed to increase efficiency across DCX. This incorporates policies to improve work efficiency in the administrative and development departments as well as to extensively share systems and parts between Mercedes Car and Chrysler Groups.

  The Smart business unit's core functions, such as development, sales and purchases, were integrated into the associated functions in the M-Benz passenger car business unit. Production of the four-seater Forfour was discontinued to focus on the two-seater Fortwo. DCX plans to release the new Fortwo in Europe in 2007, and then the US in early 2008.


■New vehicles introduced in 2005 have a positive impact on sales growth in 2006 with drastic improvement in profitability

  Mercedes Car Group's sales in Germany, the largest market for the company, had been declining, which caused its total annual sales to have remained stagnant at a little over 1.2 million. However, January to June 2006 saw sales growth of 9.4% from the previous corresponding period, reaching 606,959 vehicles. This was contributed to by the B-Class and R-Class, both released in 2005, as well as the M-Class and S-Class, both completely remodeled in 2005. This also resulted in a 12.5% increase in sales, allowing operating losses of 942 million Euros to turn to profits of 129 million Euros.

  Sales volumes are expected to rise throughout 2006. The improved model mix will allow further enhancement of profitability in the second half of 2006. The company believes that it is on track to achieve the goal of a 7% operating margin in 2007.

■Mercedes Car Group's Sales Volume by Region (wholesales) (units)
  2001 2002 2003 2004 2005 Jan.-Jun.
2005
Jan.-Jun.
2006
Western Europe 838,000 836,000 813,000 820,690 776,574 359,374 389,857
Germany 437,000 417,000 390,000 386,867 354,911 164,694 166,567
Western Europe
(excluding Germany)
401,000 419,000 423,000 433,823 421,663 194,680 223,290
United States 213,000 213,000 219,000 222,501 231,851 103,872 113,373
Japan 48,000 47,000 46,000 41,382 48,294 22,321 24,755
Other 130,000 136,000 139,000 142,200 160,119 69,482 78,974
Mercedes Car Group 1,229,000 1,232,000 1,217,000 1,226,773 1,216,838 555,049 606,959
DaimlerChrysler 4,478,458 4,540,401 4,355,786 4,702,354 4,829,156 2,423,350 2,443,552
Source: DaimlerChrysler Annual Report 2005, Q2 2006 Interim Report

■Mercedes Car Group's Performance Overview (in millions of EUR)
  2001 2002 2003 2004 2005 Jan.-Jun.
2005
Jan.-Jun.
2006
Revenues 47,705 50,170 51,446 49,630 50,015 22,855 25,718
Operating Profit 2,951 3,020 3,126 1,666 (505) (942) 129
Investment in property,
plant and equipment
2,061 2,495 2,939 2,343 1,629    
Research and development 2,402 2,794 2,687 2,634 2,418    
Unit Sales (units) 1,229,688 1,232,334 1,216,938 1,226,773 1,216,838 555,049 606,959
Production (units) 1,249,951 1,238,927 1,211,981 1,246,726 1,214,855 603,602 629,883
No. of employees (Dec. 31) 102,223 101,778 104,151 105,857 104,345 106,351 98,635
Source: DaimlerChrysler Annual Report 2005, Q2 2006 Interim report
Note: Exceptional expenses in connection with restructuring the Smart business unit and reducing the number of employees amount to 1.111and 1.127 billion Euros in the first half of 2005 and 2006, respectively.

■DaimlerChrysler's Business Overview (in millions of EUR)
  2001 2002 2003 2004 2005 Jan.-Jun.
2005
Jan.-Jun.
2006
Revenues Mercedes Car Group 47,705 50,170 51,446 49,630 50,015 22,855 25,718
Chrysler Group 63,483 60,181 49,321 49,498 50,118 23,765 25,033
Commercial Vehicles 28,572 28,401 26,806 34,764 40,634 21,466 22,487
Financial Services 16,851 15,699 14,037 13,939 15,439 7,379 8,385
Total 152,873 147,368 136,437 142,059 149,776 70,167 75,747
Operating Profit (1,318) 6,854 5,686 5,754 5,185 2,299 2,748
Net income (662) 4,718 448 2,466 2,846 1,025 2,109
Research and development 6,008 6,156 5,571 5,658 5,649 2,672 2,669
Investment in property,
plant and equipment
8,896 7,145 6,614 6,386 6,580 3,081 3,180
No. of employees (Dec. 31) 372,470 365,571 362,063 384,723 382,724 388,758 368,321
Source: DaimlerChrysler Annual Report 2005, Q2 2006 Interim Report
Note: DCX expects sales throughout 2006 to increase slightly compared to 2005, as well as operating profits of over 6 billion Euros.


■DCX schedules restructuring of Mercedes Car Group and streamlining of organizations across DCX to boost work efficiency

  In February 2005, Mercedes Car Group embarked on the CORE program designed to improve profitability by 3 billion Euros by 2007 and in September, announced the restructuring program to reduce the work force by 8,500 at the German domestic plants.

  In addition, in January 2006, DCX presented the New Management Model designed to eliminate redundancy of organizations across DCX and to promote extensive sharing of parts and systems between Mercedes and Chrysler. According to DCX sources, because DCX's administrative costs are much higher than the average in the automobile industry, the number of employees working in the administrative and management departments will have to be reduced by 20 and 30%, respectively by 2008. This, together with the CORE program, will result in annual administrative cost reductions of 1.5 billion Euros.

■DaimlerChrysler schedules streamlining of all DCX organizations and restructuring of Mercedes Car Group
Programs
Revealed in
Outline
■Launch of the CORE program
February, 2005   Thorough reviews of the value chain from development to after-sales services are intended to increase efficiency to improve profitability of Mercedes Car Group by 3 billion Euros, reaching a 7% operating margin by 2007.
July, 2006   The CORE program has been producing positive effects, including material and personnel cost reductions, in improving short-term profitability. Development of models and engines, whose profitability could not meet the expectations, was discontinued.
  As the second phase of the program, the company has been working on structural reform for cost competitive production of most quality products since September 2005.
■Work force reduction by 8,500 at German domestic plants
September, 2005   The company revealed a personnel reduction of 8,500 workers at the M-Benz plants in Germany within one year. This personnel reduction is considered essential in order to continue costly German production.
  8,500 workers, to be made redundant, are broken down into 3,600 from the Sindelfingen Plant for producing the C/E/S-Class, 2,700 from the Bremen Plant for the C-Class, and 1,100 from the Untertuetkheim Plant for powertrains.
■Introduction of New Management Model
January, 2006
July, 2006
■More efficient administrative departments
(1) Total 6,000 workers, comprised of about 20% of white-collar workers and 30% of management personnel, will be laid-off over the next three years to eliminate redundancy of organizations for more efficiency. Departments that overlap each other are reorganized into one department (e.g. the finance and controlling departments) to provide the organization with quick decision making ability.
(2) The company has finalized the organization structure by the middle of 2006 and will nearly complete the management personnel reduction within 2006 (announced in July 2006). Implementation of the New Management Model will start at the operational level in August 2006.
■Extensive sharing of parts and systems between Mercedes and Chrysler
  Mercedes Car and Chrysler Groups extensively share systems and parts, while maintaining their brand identities. They have already been working together on joint development of hybrid system with GM/BMW, as well as on development of the new diesel engine, BlueTec.
■Reorganization of development departments for improved efficiency
  Corporate-wide Research and Technology will be merged with product development of Mercedes Car Group. This reorganized department will be in charge of advanced engineering for all car groups in DCX. (Note 1, 2)
Source: DaimlerChrysler press releases on 2006.1.24/2006.4.27/2006.7.27, etc.
Note: 1. DCX will promote use of module parts and standardization in the future development activities and reduce the number of platforms while significantly increasing the variety of versions derived from one platform.
2. In 1994, Mercedes was reorganized such that greater privileges were granted to the model development department, rather than to the function (e.g. powertrain) development department. This reorganization, however, caused unnecessary development of parts which were not able to be shared with various models. Therefore, in 2005, the company added policies of strengthening the functional development department, improving parts quality and extensively sharing parts and systems among the Mercedes models.


■Smart business unit is integrated into M-Benz passenger car business unit and focused on the Fortwo for release scheduled in the US in 2008

  The Smart business unit has suffered losses since the release of the Smart in 1998. In April 2005, DCX revealed a restructuring program to integrate the core functions in the Smart business unit, such as development, sales and purchases, into the M-Benz passenger car business unit.

  In June 2006, outsourcing of the four-seater Forfour to Mitsubishi Motors at its Dutch plant was discontinued to focus the Smart business unit on the two-seater Fortwo. Concurrently, the company announced launch of the new Smart in the US in early 2008, following the release in Europe in 2007. Taking advantage of oil price hikes, the company has decided the timing is right to market the Smart as an agile city car in the US, predominantly in big cities.

■Restructuring program for Smart business unit (announced in April 2005 and June 2006)
  Outline
Objectives   A 30% fixed cost reduction from 2005 to 2006 to improve profitability by 600 million Euros in 2007 and therefore to reach the breakeven point (announced in April 2005).
Efficient organization
and personnel reduction
  The core functions of the Smart business unit, such as development, sales and purchases, are integrated into the associated functions of the Mercedes-Benz passenger car business unit. The number of Smart outlets in the M-Benz distribution network is to be increased by 25% using the shop-in-shop concept.
  In 2005, the number of personnel at the Smart headquarters was decreased from 1,350 to 750, and 125 workers at the Hambach Plant in France were laid-off. This resulted in a 26% fixed cost reduction. In 2006, the Smart headquarters schedule further downsizing of 300 employees to 450. (The company posted restructuring costs of 1.1 billion Euros in 2005.)
Discontinued
Forfour production
  Outsourcing of the Forfour to Mitsubishi Motors' NedCar Plant in Holland, which had started in April 2004, was discontinued in June 2006. (The company is obliged to pay for cancellation of this outsourcing that was supposed to be terminated in 2010.)
Next-generation Smart   Release in Europe in 2007. Mitsubishi Motors will supply the 660cc engine, used for the 'i' that was released in January 2006, to the next-generation Smart. The displacement of this engine will be increased to approximately 1000cc (the current Fortwo uses the three-cylinder 698cc engine).
Entry into US market   The next-generation Smart will be marketed in the US in early 2008. A distributor, UnitedAuto group, one of the Penske group, will set up 30 to 50 dealerships in big cities predominantly on the west and east coasts, with scheduled annual sales of 15,000 to 20,000 vehicles. UnitedAuto owns 296 dealerships in and out of the US (including seven M-Benz dealerships) and deals with 40 brands.
  In September 2004, the diesel engine Fortwo debuted in Canada. 2005 saw sales of 4,100 vehicles, followed by 1,524 vehicles between January and May 2006.
Source: DaimlerChrysler press releases on 2005.4.1/2006.6.28, etc.


■Setting up Product Offensive to expand product lineup

  Setting up the Product Offensive, Mercedes Car Group has been aggressively marketing new models since 2005. In total, DCX will introduce about 50 new models between 2005 and 2008, and Mercedes Car Group has already offered a wide range of products, whose model ages are relatively lower than before, in the first half of 2006.

■Three types of new US-manufactured SUVs were developed and small SUV follows suit

  Between 2005 and 2006, three types of new SUVs, all produced in the US, were launched, which are based on the premium SUV platform using the newly-developed unibody structure.

  The new M-Class that debuted in May 2005 competes with the BMW X5 and Lexus RX. The R-Class, released in September 2005, is a new concept car which combines the spaciousness of a minivan with comfort typical of a top-end sedan. This model is said to have created a new segment called 'sports tourer.' The GL-Class, launched in May 2006, is a full-sized SUV and considered a competitor to the Cadillac Escalade, Lincoln Navigator and others.

  A small SUV based on the C-Class is under development for scheduled release by 2008.

Note: It is not the R-Class that first expressed the sports tourer concept, but the new B-Class launched in June 2005, although the B-Class is not available in the US.

■B-Class and renewed S-Class were launched in 2005, to be followed by renewed Smart in 2007

  In June 2005, Mercedes Car Group unveiled the B-Class, a new passenger car using the compact sports tourer concept, and in September, the renewed S-Class, another passenger car, employing a wide variety of new technologies.

  They will be followed by the new SL-Class coupe based on the S-Class in September 2006, as well as by the renewed Smart Fortwo in 2007.

■Mercedes Car Group's Model Plan for 2005 to 2008
  Debut Outline
New M-Class May, 2005   The unibody structure is used in place of the body-on-frame structure for the old model. V6/V8 gasoline engine (GE) and V6/V8 diesel engine (DE) versions are established (only GE version is available in the US), with seven-speed AT.
B-Class June, 2005   A compact sports tourer concept car, which has combined features of sedan, wagon and SUV. The sandwich structure is used in which part of the transmission and engine is accommodated under the floor to achieve both passive safety and space efficiency. Although this model was designed mainly for the US market, US sales were abandoned due to stronger Euro.
R-Class September, 2005   A six-seater, sports tourer concept car, which features minivan style spaciousness and comfort typical of a top-end sedan. V6/V8 GE and V6 DE versions are established (only GE version is available in the US), with seven-speed AT. The long-wheelbase version is available both in the US and Europe, while the short-wheelbase version only in Europe. Annual production is scheduled at 50,000, 75% of which will be sold in the US.
New S-Class Septmber, 2005   A flag ship car of the ninth-generation, having an increased body size. V6/V8/V12 GE and V6 DE versions are established (only GE version is available in the US), with seven-speed AT. A wide variety of new technologies that mainly focus on enhanced safety are employed, such as night vision and adaptive cruise control (distronic plus), which continues to function until the vehicle completely stops.
New GL-Class May, 2006   A full-sized, seven-seater SUV is to compete with the Cadillac Escalade. Production, together with the M-Class and R-Class, is carried out at the US Tuscaloosa Plant, sharing common platform. V8 GE and V6 DE versions are established (only GE versions is available in the US), with seven-speed AT.
  A successor to the G-Class that has the body-on-frame structure and excellent off-road performance. Production of the G-Class is likely to be continued at the Magna Steyr Plant in Austria until 2010, so that the G-Class and the GL-Class are sold simultaneously.
E-Class
(Minor-changed)
June, 2006   Changing 2,000 parts, the conventional brake-by-wire system was replaced with the hydraulic brake system due to recall. The pre-safe system is added as standard equipment with the price remaining unchanged.
  The pre-safe system is designed to reduce collision-related damage by tightening the seat belt and returning the seatback to the normal position upon detecting possible collision risks.
Next SL-Class Septmber, 2006   A four-seater, two-door coupe based on the S-Class. The new SL-Class is likely to have extended overall length and width, and incorporate advanced technologies, such as pre-safe and night vision systems.
Next
Smart Fortwo
2007   Release in Europe in 2007, and then the US in early 2008.
Next C-Class 2007   The wagon type C-Class will additionally debut in 2008 or 2009. As well as the next-generation E-Class, the new C-Class is also the most crucial model for the 2006-2008 development project of Mercedes Car Group (sources: DCX Annual Report 2005), although the details have not yet been clarified. (Previously, the C-Class and E-Class underwent complete changeovers in 2000 and 2002, respectively.)
Next CLK-Class 2007/2008   A coupe and convertible to be completely remodeled based on the C-Class in 2007 and 2008, respectively.
Small SUV 2007 or 08   A five-seater, small sport wagon based on the next-generation C-Class is smaller than the M/GL/R-Class and will compete with the BMW X3.
P8 sports car 2008   A sports car, having the AMG-made V8 6300cc mid-ship engine, will be produced at McLaren in UK, and sold at a price of around US$200,000.
Source: DaimlerChrysler Annual Report 2005, 2006 Interim report, press releases on 2006.6.28/ 2006.6.13/2006.4.12, Automotive News 05.8.29, etc.

■Clean BlueTec engine is developed to be employed around 2008

  DCX developed the BlueTec, the cleanest diesel engine (DE) in the world, according to the sources, employing the traps & filters and urea-injection system for exhaust system. Practical use of this DE will begin around 2008.

  In the middle of 2004, the E320, a DE vehicle using the CDi engine, was released on the North American market where sales of the DE vehicles had been discontinued since 1999. A cumulative sales volume of the E320 was 8,000 at the end of 2005. In the fall of 2006, the E320 with the new V6 3000cc DE using the piezo-injector will debut. DCX will market in sequence the GL, M/R and S-Class, all with the BlueTec engine, in the US.

Note: Although the E320, to be launched in the US in the fall of 2006, does not use the urea-injection system, it is named the E320 BlueTec in the sense of a clean DE.

■European market: E-Class underwent minor changeovers by modifying 2,000 parts to overcome sluggish sales

  Mercedes Car Group's European sales have shown a continuing downward trend largely due to sluggish sales of the E-Class and C-Class since 2002 when sales were at a peak of 860,000 vehicles. The difference in sales volume between Mercedes Car Group and BMW, whose sales are growing, was reduced from 300,000 in 2001 to as low as 50,000 in 2005.

  It is analyzed that the chief cause of the sluggish sales of the E-Class was a lower reliability of quality due to defects of the by-wire-brake system and alternator, which caused the recall of 680,000 in May 2004 and 1.3 million in March 2005. Mercedes Car Group is in the process of implementing the Quality Offensive. According to J.D. Power Initial Quality Study, the Mercedes brand currently ranks fifth out of 36 brands, an improvement on 10th place out of 37 brands in 2004. In June 2006, the E-Class underwent minor changeovers, which involve complete technical changeovers by modifying as many as 2,000 parts. The pre-safe system is added as standard equipment with the sales price remaining unchanged.

  Sales of the C-Class, the best-seller car, to be completely remodeled in 2007, were also stagnant. This caused the production system for the C-Class at the Sindelfingen Plant in Germany to change from two working shifts to one in January 2006.

■Mercedes Car Group's European Sales Volume by Model (units)
  2001 2002 2003 2004 2005 Jan.-May
2005
Jan.-May
2006
A Class 161,962 152,300 131,215 124,671 172,150 79,159 66,954
B Class       0 53,608 1,172 48,897
C Class 277,463 254,836 221,029 212,882 175,766 79,077 59,860
CL Class 4,859 3,377 2,261 1,309 796 309 172
CLK Class 37,377 35,867 54,180 46,823 33,800 14,321 13,402
CLS Class     0 5,364 19,364 7,836 9,291
E Class 128,208 157,584 191,874 166,569 122,530 53,588 42,139
G Class 2,547 2,516 1,795 1,658 1,442 779 589
GL Class           2 44
M Class 39,891 48,883 38,878 34,690 32,154 8,766 25,447
R Class       0 225 0 3,779
S Class 30,612 21,452 18,189 13,355 12,579 3,814 11,683
SL Class 4,747 15,484 13,075 9,042 5,815 2,831 2,625
SLK Class 27,734 19,485 14,602 38,033 36,722 20,472 13,605
SLR McLaren     4 88 178 88 53
Sprinter, etc. 25,917 38,284 34,425 37,996 30,448 15,824 13,457
Mercedes brand models 741,317 750,068 721,527 692,480 697,577 288,038 311,997
Smart 101,937 109,581 111,973 133,926 132,033 60,624 46,632
Maybach 0 23 104 96 59 27 33
Mercedes Car Group 843,254 859,672 833,604 826,502 829,669 348,689 358,662
(Reference) BMW/Audi's Sales Volume
  2001 2002 2003 2004 2005 Jan.-May
2005
Jan.-May
2006
BMW/Mini/Rolls-Royce 547,637 623,827 632,233 705,640 780,237 329,690 343,116
Audi 541,799 548,190 546,296 557,842 606,785 271,816 276,397
Source: Automotive News Europe 06.1.23, etc.
Note: Figures for 2001-2005 cover 19 Western European countries including Hungary. Figures for 2005 January-May and for 2006 January-May both cover 27 countries including the Central and Eastern European countries.

■US market: Introduction of three types of new SUVs, scheduled full-scale DE passenger car sales, and release of Smart

  US sales of Mercedes vehicles increased only slightly from 207,000 vehicles in 2001 to 224,000 in 2005. In contrast, sales of BMW and Lexus, whose 2001 sales were equal to those of Mercedes, exceeded 300,000 in 2005. However, Mercedes sales between January and June 2006 were up 16.5% to 114,935 vehicles owing to the three new SUVs.

  The annual production capacity at the Tuscaloosa Plant in the US Alabama, which manufactures the three new SUVs: M-Class, R-Class and GL-Class, was expanded from 80,000 to 160,000 vehicles through investments of US$ 6 million beginning in 2001. This allowed production launch of these models in December 2004, June 2005 and January 2006, respectively. Mercedes Car Group aims at full capacity utilization with annual production of 160,000 vehicles in total for the three models.

  The US is the largest market for sales of the S-Class, accounting for up to 50 percent of annual sales. However, US sales of this model were stagnant at 20,000 in 2004 and 16,000 in 2005. DCX aims at annual sales of 30,000 of the renewed S-Class (record-high sales of the former S-Class were 30,319 in 2000).

  The company also plans to develop sales of the DE passenger cars in the US on a full scale by introducing the E320 BlueTec vehicle in the fall of 2006 and the S-Class DE vehicle in 2007. In addition, release of the next-generation Smart Fortwo in early 2008 is also scheduled.

■Mercedes Car Group's US Sales Volume by Model (units)
  2001 2002 2003 2004 2005 Jan.-Jun.
2005
Jan.-Jun.
2006
C-Class 51,210 64,025 65,982 69,251 60,658 25,929 22,596
CL 3,748 3,938 3,377 2,683 1,320 673 329
CLK 19,423 17,251 19,230 22,556 18,227 9,912 9,854
CLS         14,835 8,449 5,498
E-Class 44,445 42,598 55,683 58,954 50,383 20,434 20,720
S-Class 25,998 21,118 22,940 20,460 16,036 7,632 15,584
SL 4,217 13,717 13,318 12,885 10,080 4,884 4,875
SLK 11,268 7,784 6,023 7,360 11,278 5,795 5,939
Passenger cars 160,309 170,431 186,553 194,149 182,817 83,708 85,395
M-Class 45,655 39,680 30,018 25,681 34,959 14,290 14,326
G-Class 674 3,114 1,980 1,491 1,334 636 297
GL-Class           0 5,245
R-Class         4,959 0 9,672
Light trucks 46,329 42,794 31,998 27,172 41,252 14,926 29,540
Total 206,638 213,225 218,551 221,321 224,069 98,634 114,935
(Reference) BMW/Lexus' US Sales Volume
  2001 2002 2003 2004 2005 Jan.-Jun.
2005
Jan.-Jun.
2006
BMW
Of which MINI
213,127 256,622
24,590
276,869
36,010
296,111
36,032
307,020
40,820
144,843
21,979
157,246
20,026
Lexus 223,983 234,109 259,755 287,927 302,895 142,006 150,741
Source: Ward's Automotive Yearbook, Ward's Automotive Reports 2006.7.10/2006.1.9

■Mercedes Car Group: Production Volume at US Tuscaloosa Plant (units)
  2001 2002 2003 2004 2005 Jan.-Jun.
2005
Jan.-Jun.
2006
M-Class 79,946 88,271 84,100 73,500 77,014 25,080 46,889
R-Class         18,544 123 24,553
GL-Class           0 7,973
Total 79,946 88,271 84,100 73,500 95,558 25,203 79,415
Source: Ward's Automotive Yearbook, Ward's Automotive Reports 2006.7.17/2006.1.16]


■Production of Mercedes Car Group vehicles will increase to about 1.7 million for the mid-term

  CSM Worldwide expects production of the Mercedes Car Group vehicles to increase from 1.43 million in 2005 to 1.68 million in 2010, in which production of the Smart will remain almost unchanged at around 100,000.

  Such production expansion of about 260,000 includes not only a little under 170,000 by Germany, but also a little over 40,000 by the US where production scale will grow to approximately 140,000 (production beyond full annual capacity of 160,000 vehicles between 2006 and 2008). At the end of 2005, production of the E-Class started in China at the new plant of Beijing Benz-DaimlerChrysler Automotive. Production in China is also expected to expand to over 50,000 (light vehicle production including the Chrysler and Jeep vehicles will exceed as many as 120,000 vehicles).

■Forecasted DaimlerChrysler Light Vehicle Production by Country (data from CSM Worldwide)
(units)
Brands shown in blue indicate that manufacturers produce vehicles of its own design.
The other brands indicate that vehicles are produced with DaimlerChrysler's design.
Country Manufacturer Brand 2005 2006 2007 2008 2009 2010 2011
Argentina DCX M-Benz 16,719 16,702 16,960 17,920 19,002 20,436 20,787
Austria Magna-Steyr Chrysler 47,174 43,148 50,692 15,484 12,904 9,924 1,536
Jeep 26,923 34,182 43,435 63,866 54,724 49,985 50,604
M-Benz 27,546 22,344 3,365 2,902 2,661 2,489  
Brazil DCX Dodge     2,117 8,817 8,572 8,681 8,934
M-Benz 6,341 7,341 7,363 7,823 8,193 8,446 8,415
Canada DCX Chrysler 438,230 380,267 373,081 369,570 288,365 284,343 268,453
Dodge 241,167 269,583 238,951 269,425 312,313 325,877 305,858
China Beijing
Benz-DCX
Chrysler   3,006 18,179 30,736 30,263 32,604 37,575
Jeep   5,903 3,338 3,157 3,023 3,011 2,896
M-Benz 846 10,854 16,129 30,342 31,845 50,956 63,186
Beijing Jeep Jeep 13,815            
DCX Van China M-Benz     2,146 5,152 5,685 5,087 4,778
Southeast Chrysler     5,816 5,759 22,212 32,386 38,618
France DCX smart 76,994 82,928 94,787 113,428 109,512 107,526 104,949
Germany DCX Maybach 302 246 236 214 226 220 217
M-Benz 989,025 1,004,746 1,051,165 1,103,469 1,164,522 1,156,641 1,162,315
VW   19,684 34,664 34,155 35,200 33,297 31,190
Karmann Chrysler 11,265 6,911 5,868        
M-Benz 25,101 24,430 22,011 13,783 16,749 12,706 26,220
VW VW 30,030 13,436          
India DCX M-Benz 1,779 1,646 1,499 1,975 2,138 2,575 2,520
Indonesia German Mfg M-Benz 1,594 1,073 864 1,071 6,110 5,368 4,744
Iran Top Khodro M-Benz   2,640 3,924 4,296 2,653 4,417 4,698
Malaysia Asia Auto M-Benz 616            
Malaysia T&B M-Benz 2,465 1,588 1,452 2,827 1,930 1,747 1,429
Mexico DCX Chrysler 157,645 163,715 131,933 113,742 102,510 98,294 121,503
Dodge 185,382 171,869 170,575 290,998 281,902 257,282 249,813
VW Dodge         44,030 74,871 72,617
Netherlands Mitsubishi smart 47,062 26,044          
South Africa DCX M-Benz 41,408 35,851 50,344 69,280 75,020 78,670 76,296
Spain DCX M-Benz 90,971 83,807 81,360 81,156 79,832 85,389 96,629
Taiwan China Motor Chrysler   1,482 2,321 3,765 7,238 7,400 6,372
Thailand DCX M-Benz 4,151 3,684 3,836 5,827 4,492 3,634 3,208
U.S. DCX Chrysler 158,061 149,567 170,934 181,702 266,227 282,368 281,076
Dodge 902,047 951,510 1,014,374 943,470 881,559 936,937 938,632
Freightliner 10,190 10,688 2,374 2,707 2,315 2,068 1,905
Jeep 596,055 563,766 673,313 640,386 611,110 621,483 619,589
M-Benz 93,610 192,942 174,240 161,951 149,795 138,103 133,727
Mitsubishi 9,631 2,193 1,412        
VW       13,631 21,593 16,747 14,464
Mitsubishi Chrysler 325            
Dodge 1,377            
UK DCX M-Benz 643 460 494 343 308    
Ukraine AT AvtoZAZ Chrysler 34 8 15 188 304 357 246
Jeep 191 286 226 140 117 259 280
M-Benz 199            
Venezuela DCX Dodge 3,999 4,708 5,684 5,148 5,395 5,609 5,590
Jeep 7,077 7,688 8,333 8,434 8,271 8,730 9,000
Grand Total 4,267,990 4,322,926 4,489,810 4,629,039 4,680,820 4,776,923 4,780,869
Mercedes Car Group Total 1,427,372 1,519,326 1,532,175 1,623,759 1,680,673 1,684,410 1,714,118
Maybach Total 302 246 236 214 226 220 217
Mercedes-Benz Total 1,303,014 1,410,108 1,437,152 1,510,117 1,570,935 1,576,664 1,608,952
Smart Total 124,056 108,972 94,787 113,428 109,512 107,526 104,949
Source: CSM Worldwide "Light Vehicle Forecast (July, 2006)"
Note: 1. Light Vehicle represents passenger cars and small-sized commercial vehicles of GVW 3.5t or less. The 2005 production results are also based on sources from CSM Worldwide.
2. All rights reserved of this chart. No reproduction or republication without written permission from CSM Worldwide.
3. Realizing the impossibility of achieving internationally cost competitive production, DCX decided to abandon the project to build a new plant with production capacity of 25,000 to 30,000 M-Benz vehicles in the suburbs of St. Petersburg in Russia. The project was abandoned at the end of 2005.

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