|
In 2005, BMW global sales totaled the highest of 1.33 million vehicles, exceeding the sales volume of the Mercedes car group (1.22 million) for the first time. The company enjoyed strong sales in the January-June period of 2006, up 8.0% to 698,000 vehicles.
BMW's sales between January and June 2006 amounted to the 1.4 million level, which it set in 2002 as a target figure for 2008. In May 2006, BMW revealed that it expected to achieve the 1.4- million target in 2007, one year earlier, and that as a new target it planned sales of 1.6 million in 2010. The sales volume of 1.6 million is almost twice as large as the actual sales in 2000.
BMW had said that it would introduce 20 new model vehicles including derivatives between 2004 and 2008 with the objective of achieving sales of 1.4 million vehicles in 2008. Take a look at sales in 2005 and in the January-June period of 2006, sales of three new models launched in 2004 and the new 3 Series released in March 2005 are the engine of BMW's sales growth.
Also in 2006, the company plans to release the new X5 and the new Mini as the basic models. The company also plans to introduce several derivatives based on the Z4 and the new 3 Series. In 2007, it expects to make a minor change to the X3 as the basic model and to introduce a large number of derivative models of the 1 Series and 3 Series.
In the US market, where its sales amounted to more than 300,000 in 2005, BMW plans to introduce a US specification model of the 1 Series by 2007 (The company newly launched the 1 Series in 2004, but has not introduced the product in the US market as it is a hatchback.).
■BMW's sales numbered 1.33 million vehicles in 2005, expecting ordinary profit of 4 billion Euros in 2006
BMW's sales volume, which went beyond 1 million vehicles in 2002, expanded to 1.21 million in 2004 and further to 1.33 million, up 9.9%, in 2005 (in 2002, BMW set 1.4 million as a target for 2008).
While its 2005 sales was up 5.2% from 2004 to 46,656 million Euros, BMW's ordinary profit, which was affected by the appreciation of the Euro and material cost, was down 8.3% to 3,287 million Euros, and its net profit declined 0.1% to 2,239 million Euros. BMW said that, under the tough business environment, strong sales minimized the profit decrease.
In the January-March period of 2006, BMW achieved a growth of more than 10% in terms of production/sales volume, sales, ordinary profit, and net profit. BMW says that 2006 will be the best year for the company and that its ordinary profit will amount to 4 billion Euros, which is twice the actual ordinary profit in 2000.
| ■Outline of BMW management |
(1 million euro) |
| |
2000 |
2001 |
2002 |
2003 |
2004 |
2005 |
Jan.-Mar. 2005 |
Jan.-Mar. 2006 |
Production (unit) |
BMW |
834,519 |
904,335 |
930,221 |
944,072 |
1,059,978 |
1,122,308 |
251,729 |
300,799 |
| Mini |
|
42,395 |
160,037 |
174,366 |
189,492 |
200,119 |
49,891 |
43,775 |
| Rolls-Royce |
|
|
|
502 |
875 |
692 |
133 |
160 |
| Total (vehicle) |
834,519 |
946,730 |
1,090,258 |
1,118,940 |
1,250,345 |
1,323,119 |
301,753 |
344,734 |
| Motorcycle |
74,397 |
90,478 |
93,010 |
89,745 |
93,836 |
92,012 |
25,980 |
29,540 |
Sales (unit) |
BMW |
822,181 |
880,677 |
913,225 |
928,151 |
1,023,583 |
1,126,768 |
239,412 |
283,297 |
| Mini |
|
24,980 |
144,119 |
176,465 |
184,357 |
200,428 |
52,698 |
49,519 |
| Rolls-Royce |
|
|
|
300 |
792 |
796 |
126 |
107 |
| Total (vehicle) |
822,181 |
905,657 |
1,057,344 |
1,104,916 |
1,208,732 |
1,327,992 |
292,236 |
332,923 |
| Motorcycle |
74,614 |
84,713 |
92,599 |
92,962 |
92,266 |
97,474 |
21,304 |
19,051 |
| Sales |
37,226 |
38,463 |
42,411 |
41,525 |
44,335 |
46,656 |
10,357 |
11,618 |
| Ordinary profit |
2,032 |
3,242 |
3,297 |
3,205 |
3,583 |
3,287 |
822 |
1,296 |
| Net profit |
1,209 |
1,866 |
2,020 |
1,947 |
2,242 |
2,239 |
525 |
948 |
| Capital investment |
2,781 |
3,516 |
4,042 |
4,245 |
4,347 |
3,993 |
1,185 |
1,289 |
| Depreciation cost |
2,435 |
2,159 |
2,143 |
2,370 |
2,672 |
3,025 |
713 |
725 |
| R&D cost |
1,440 |
1,663 |
2,133 |
2,146 |
2,334 |
2,464 |
597 |
609 |
| Cash flow |
3,779 |
4,202 |
4,374 |
4,490 |
5,187 |
5,602 |
1,300 |
1,631 |
Number of employees (person) |
93,624 |
96,263 |
101,395 |
104,342 |
105,972 |
105,798 |
106,033 |
106,179 |
| Sources: BMW Annual Report 2005, BMW press release on 2006.5.3 |
| (Note) 1. |
Capital investment is the total of investment in facilities and intangible fixed assets (2,597 million Euros in 2005) and R&D cost capitalized based on IAS (1,396 million Euros in 2005). BMW's capital investment by region is shown in the table below. |
| 2. |
R&D cost is the R&D cost based on the profit-and-loss statement that has been announced since 2000. |
| 3. |
According to BMW's announcement, sales in the Jan.-June period of 2006 increased 8.0% to a total of 698,470 (646,543 in 2005) including BMW brand 597,120 (538,141 in 2005), Mini 101,063 (108,117 in 2005), and Rolls-Royce 287 (285 in 2005). |
|
| ■BMW's capital investment by region |
(1 million euro) |
| |
2001 |
2002 |
2003 |
2004 |
2005 |
| Germany |
2,482 |
3,137 |
3,492 |
3,637 |
3,248 |
| Europe (Germany excluded) |
708 |
576 |
549 |
515 |
430 |
| North America |
289 |
255 |
143 |
92 |
239 |
| Asia/Pacific/Africa |
37 |
74 |
61 |
103 |
76 |
Source: BMW Annual Report 2005 |
■Because of the expansion of production in the US and China, BMW's production will number 1.6 million in 2010 (forecast by CSM Worldwide)
CSM Worldwide also forecasts that BMW's production will amount to 1.6 million in 2010. The forecast production for 2010 numbers 1,608,000, up 286,000 from 2005.
However, BMW's production in Europe is forecast to be 1.2 million in Europe, up only 64,000 from 2005. BMW's production is expected to increase remarkably in the US and China - production in the US is forecast to double from 125,000 to 250,000. Its production in China, which numbered slightly less than 10,000 in 2005, will amount to 90,000 in 2010 and further to go beyond 100,000 in 2011 (in Oct. 2005, BMW established its subsidiary in Beijing, which supports its sales activity in China).
Production of Mini, which amounted to more than 200,000 in the UK in 2005, is forecast to make only a slight increase to 237,000 in 2010.
| ■BMW's production of Light Vehicles by country (forecast by CSM Worldwide) |
(units) |
| |
2005 |
2006 |
2007 |
2008 |
2009 |
2010 |
2011 |
| Austria |
106,105 |
104,602 |
95,702 |
88,203 |
73,837 |
67,851 |
66,229 |
| China |
9,894 |
20,638 |
38,324 |
50,406 |
62,553 |
91,171 |
102,848 |
| Germany |
830,148 |
850,894 |
856,747 |
896,119 |
907,244 |
892,496 |
937,424 |
| India |
|
|
1,337 |
2,809 |
2,437 |
2,288 |
1,592 |
| Indonesia |
827 |
1,596 |
1,250 |
803 |
596 |
632 |
546 |
| Italy |
|
2,027 |
|
|
|
|
|
| Malaysia |
1,423 |
2,773 |
3,530 |
2,091 |
1,733 |
1,612 |
1,373 |
| Philippines |
99 |
|
|
|
|
|
|
| Russia |
2,292 |
3,537 |
3,789 |
3,594 |
3,574 |
3,520 |
4,607 |
| South Africa |
44,030 |
56,880 |
60,192 |
61,776 |
58,669 |
55,020 |
49,888 |
| Thailand |
2,526 |
4,943 |
5,378 |
4,784 |
5,242 |
4,877 |
5,602 |
| U.S. |
124,816 |
105,931 |
150,876 |
188,550 |
205,522 |
249,755 |
234,848 |
| UK (Mini) |
200,059 |
166,048 |
201,627 |
224,100 |
231,710 |
237,316 |
240,878 |
| UK (RollsRoyce) |
692 |
737 |
790 |
771 |
1,674 |
1,947 |
1,890 |
| Total |
1,322,911 |
1,320,606 |
1,419,542 |
1,524,006 |
1,554,791 |
1,608,485 |
1,647,725 |
| Source: CSM Worldwide "Light Vehicle Forecast (April, 2006)" |
| (Note) 1. |
Light Vehicle consists of passenger cars and light-duty commercial vehicles with grow vehicle weight of 3.5 tons or less. The 2005 actual results are complied from survey by CSM Worldwide. |
| 2. |
Production of models, of which BMW is the Design Parent. Production in Mexico was terminated in 2003. Names shown in the parenthesis in the UK segment are brand names. Excluding UK, all figures are production of BMW brand vehicles. |
| 3. |
All right reserved of this table. For reprint permission, contact CSM Worldwide. |
■Expanded sales of three models newly introduced in 2004 and the new 3Series released in 2005 led BMW's sales increase
In 2005, combined total sales of models newly released in 2004 - X3 SUV (released in January), 6 Series Coupe/Convertible model (released in March, based on 5 Series), and 1 Series 5-door hatchback (released in September, not introduced in the US market) - amounted to 284,000 (153,000 in 2004). The increase of combined sales of the three models surpassed the 119,000 increase of the entire sales volume in 2005. Sales of Mini Cooper exceeded 200,000 in 2005.
Between January and March 2006, sales of the three models newly launched in 2004 sustained the level of 2005. In addition, sales of the new 3 Series released in March 2005 made a significantly increase (preliminary figures: 155,000 in 2005 and 229,000 in 2006 in the January-June period), leading BMW's sales increase.
| ■BMW's sales volume by model |
(units) |
| |
2000 |
2001 |
2002 |
2003 |
2004 |
2005 |
Jan.-Mar. 2005 |
Jan.-Mar. 2006 |
| Phantom |
|
|
|
300 |
792 |
796 |
126 |
107 |
| 1 Series |
|
|
|
|
39,247 |
149,493 |
36,042 |
37,611 |
| 3 Series |
511,052 |
533,952 |
561,249 |
528,358 |
449,732 |
434,342 |
79,537 |
122,691 |
| Z3 |
40,000 |
35,175 |
11,634 |
2,957 |
|
|
|
|
| Z4 |
|
|
3,800 |
47,049 |
38,483 |
28,808 |
6,085 |
3,233 |
| X3 |
|
|
|
|
92,248 |
110,719 |
27,529 |
25,175 |
| 5 Series |
193,003 |
193,948 |
172,323 |
185,481 |
229,598 |
228,389 |
54,239 |
57,837 |
| X5 |
37,927 |
82,645 |
100,906 |
105,554 |
104,988 |
101,537 |
22,740 |
19,913 |
| 6 Series |
|
|
|
|
21,040 |
23,340 |
5,185 |
5,109 |
| 7 Series |
38,871 |
32,749 |
53,504 |
57,899 |
47,689 |
50,062 |
8,025 |
11,727 |
| Z8 |
1,371 |
2,202 |
1,106 |
n.a. |
|
|
5 |
1 |
| Mini Cooper |
|
24,980 |
144,119 |
176,465 |
184,357 |
200,428 |
52,694 |
49,519 |
| Total |
822,181 |
905,657 |
1,057,344 |
1,104,916 |
1,208,732 |
1,327,992 |
292,207 |
332,923 |
| Sources: BMW Annual Reports, BMW press release on 2006.5.3 |
| (Note) 1. |
Sales volume by model includes round figures and a portion of sales volume of Z3/Z8 is unknown; therefore, the total of sales by model does not add up to BMW's total. Phantom is under Rolls-Royce brand. |
| 2. |
The high-performance M series including M5/M6 are included in the segment of their respective base models. |
■BMW adds various derivative models to each basic model, launching new Mini at the end of 2006
In 2005, BMW launched the new 3 Series and made a minor change to 7 Series. In 2006, the company plans to release the new X5 and the new Mini Cooper. It is expected to make a minor change to X3 in 2007, and to fully remodel 7 Series in 2008 and Z4 in 2009. In addition, BMW is reported to newly introduce two crossover models, a minivan based on 7 Series, and a SUV considered to be a rival car to M-Benz R-Class by 2008.
Moreover, BMW continues to launch various new derivative models. In 2005, as a series of high-performance vehicles, the company launched M5 and M6, both of which use a V10/5000cc engine (based on 5 series and 6 Series, respectively). V8 engine models will be added to 5 Series and 6 Series; a 6-speed AMT is adopted as an option to both of them.
BMW also plans to introduce derivative models of M Roadstar (based on Z4), Z4 Coupe, Z4 M Coupe, and 3 Series Coupe in 2006.
The company is expected to introduce
numerous derivatives in 2007-2008. Those expected to be introduced in
the 1 Series are the 2-door Coupe, 3-door Coupe, Convertible, and Station
wagon. Those in the 3 Series are the Convertible, and a high-performance
M3. A station wagon, Mini Traveller, is reported to be added to Mini.
Incidentally, concerning hybrid vehicles, BMW plans to launch a model using a hybrid system that it is currently developing with GM/DaimlerChrysler mainly in the market in the US by 2010. A 7 Series model with a hydrogen engine is reported to be launched by 2008.
■BMW's model plan
| Basic model |
New-model plan including derivatives |
| Mini |
Plans to release Mini Traveller station wagon by 2009. |
| 1 Series |
Plans to release 2-door Coupe in the first half of 2007 and 3-door Coupe in the autumn of 2007. The company is reported to be planning to release a Convertible in the first half of 2008 and a Station wagon in the summer of the same year. |
| 3 Series |
The company is reported
to be planning to release a new Convertible in the first half of
2007. It plans to introduce the M3, a high-performance model with
V8 4000cc engine, in 2008. |
| 7 Series |
Plans to add a hydrogen fuel vehicle to the current 7 Series by 2008. The company is reported to be planning to fully remodel the products in 2008. |
| X3 |
Plans to make a minor change to the product in 2007. |
| Z4 |
Plans to fully remodel the product in 2009. |
| Rolls-Royce |
The company is reported to be planning to release a Convertible. |
Space Functional Concept (1) |
A crossover vehicle of a minivan style, which is based on the 7 Series. The company will set models based on short wheel or long wheel, with plans to start production in 2008. |
Space Functional Concept (2) |
The model is reported to be a Coupe/SUV crossover model that is based on the next-generation X5 and to be a rival model to the M-Benz R-Class. Production is planned to begin by 2008. |
| Hybrid Vehicle |
In Sep. 2005, BMW signed a memorandum of understanding with GM and DaimlerChrysler on their equal cooperation in the joint development of a 2-mode hybrid system. The three companies established a joint development center in Troy, Michigan, USA, currently developing the entire module system and respective components. |
| In Apr. 2006, the three companies announced the latest version of the 2-mode hybrid system that is combined with a 4-speed transmission. Production of the hybrid system is planned to begin in 2007. BMW vehicles using the hybrid system jointly developed are planned to be introduced mainly in the market in the US by 2010. |
| Sources: |
BMW Annual Report 2005, BMW press releases on 2006.5.3/2005.11.10, GM press release on 2006.4.27, Automotive News Europe 2006.6.12/2006.2.20, Automotive News 2005.8.29, etc. |
■BMW's new model vehicles launched in 2005-2006
| Debut |
Newly released models including derivatives |
| 2005 |
March |
Released new 3 Series. |
| Released Rolls-Royce Phantom long-wheel base model. |
| May |
Newly released high-performance models, M5/M6, which use V10 5000cc engine and 7-speed AMT (based on 5 Series/6 Series, respectively). |
| Made a minor change to 7 Series. The rear design was changed. The menu button was added to iDrive, which adjusts a navigation system and an air-conditioner, to simplify the operation. |
| September |
Released 3 Series Touring and 1 Series 130i. |
in the second half |
Released 1 Series and 3 Series M Sports Package. |
| Added 318d/330d, diesel models, and 318i, a gasoline mode, to 3 series sedan. |
| Added 540i with V8 4000cc engine and 550i with V8 4800cc engine to 5 Series. The company also sets 6-speed AMT as an option. |
| Added 650i with V8 4800cc engine to 6 Series. The company also sets 6-speed AMT as an option. |
| Added a stretched version 730Ld to 7 Series. |
| 2006 |
May |
Released M Roadstar, a high-performance model based on Z4. The model uses a 3.2L in-line 6-cylinder engine with a maximum output of 252kW and a 6-speed MT (Z4, a base-model, uses a 3.0L engine with a maximum output of 170kW). |
| June |
Released Z4 Coupe and Z4 M Coupe. |
| Summer |
Added 320Ci M Sport Edition/320Cd M Sport Edition to 3 Series convertible. |
| September |
Released the new 3 Series Coupe. |
in the second half |
Released the new X5. The company is expected to newly set a 3-row seat specification. |
| Regarding the jointly-developed engine, main components are manufactured at PSA Douvrin plant. The Hams Hall plant, which currently produces engines for Mini, assembles the new engine. |
| Sources: |
BMW Annual Report 2005, BMW press release on 2006.5.3, BMW Manufacturing Co., press release 2006.1.9, Automotive News Europe 2006.2.20, etc. |
■BMW's sales amounted to 300,000 vehicles in the US market, where it will introduce a US specification model of 1 Series by 2007
Regarding sales by region, in 2005, BMW's sales volume numbered 803,000 in Europe, 329,000 in North America, 126,000 in Asia, and 70,000 in other regions.
When compared to sales in 2000, sales in Europe, North America, and Asia plus other regions climbed 286,000, 129,000, and 91,000, respectively. In Europe, sales increased more in regions other than Germany and the UK, in both of which countries it has its production bases.
In 2005, BMW's sales totaled 125,747 (up 18.2% from 2004) in Asia, where it aims to sell 150,000 in the targeted total sales of 1.4 million for 2008. Among the 2005 sales, those in Japan totaled 58,811 (up 13.5%) and those in China were 33,060 (up 35.9%).
■BMW's sales volume and sales by region
| |
2000 |
2001 |
2002 |
2003 |
2004 |
2005 |
Jan-Jun. 2005 |
Jan.-Jun. 2006 |
Sales volume (1,000 units) |
Europe |
517.4 |
562.7 |
640.7 |
654.9 |
728.6 |
802.9 |
390.2 |
408.7 |
| Germany |
240.6 |
245.8 |
258.2 |
255.8 |
283.6 |
295.9 |
|
|
| UK |
68.3 |
90.9 |
120.9 |
134.5 |
145.3 |
156.2 |
|
|
| Others in Europe |
208.5 |
226.0 |
261.6 |
264.6 |
299.7 |
350.8 |
|
|
| North America |
200.4 |
225.8 |
273.2 |
294.9 |
315.9 |
329.0 |
162.6 |
177.0 |
| Asia |
104.4 |
68.8 |
89.3 |
103.5 |
106.4 |
125.7 |
50.1 |
60.8 |
| Other regions |
48.2 |
54.2 |
51.6 |
57.9 |
70.4 |
43.6 |
51.9 |
| Total |
822.2 |
905.5 |
1,057.4 |
1,104.9 |
1,208.8 |
1,328.0 |
646.5 |
698.5 |
Sales (1 million euro) |
Europe |
21,486.0 |
22,015.0 |
23,572.0 |
23,979.0 |
27,784.0 |
28,267.0 |
| Germany |
9,126.0 |
10,238.0 |
10,404.0 |
10,590.0 |
11,961.0 |
11,001.0 |
| UK |
4,807.0 |
4,398.0 |
4,687.0 |
4,661.0 |
5,249.0 |
5,125.0 |
| Others in Europe |
7,553.0 |
7,379.0 |
8,481.0 |
8,728.0 |
10,574.0 |
12,141.0 |
| North America |
10,835.0 |
11,672.0 |
13,085.0 |
11,252.0 |
10,205.0 |
10,957.0 |
| Asia/Pacific |
3,750.0 |
3,586.0 |
4,594.0 |
5,130.0 |
4,915.0 |
5,538.0 |
| Other regions |
1,155.0 |
1,190.0 |
1,160.0 |
1,164.0 |
1,431.0 |
1,894.0 |
| Total (BMW) |
37,226.0 |
38,463.0 |
42,411.0 |
41,525.0 |
44,335.0 |
46,656.0 |
| Sources: BMW Annual Report 2005, BMW press release on 2006.7.7 |
| (Note) |
Sales target for 2008: 1.4 million. Sales target in North America: 400,000 BMW brand vehicles alone; sales target in Asia 150,000. |
In 2005, BMW's sales in the 18 Western European countries were up 9.6% from 2004 to 770,000 (surveyed by ACEA). Its marketshare amounted to 5.2% (3.4% in 2000). Sales made a significant increase in Italy, Spain, and France.
■BMW's sales of passenger cars and marketshare in 18 Western European countries
| |
2000 |
2001 |
2002 |
2003 |
2004 |
2005 |
Jan.-Apr. 2005 |
Jan.-Apr. 2006 |
New vehicle sales (unit) |
BMW |
499,278 |
517,797 |
513,151 |
510,859 |
574,067 |
632,388 |
210,312 |
222,204 |
| Mini |
|
24,762 |
105,713 |
116,147 |
123,551 |
128,515 |
44,060 |
37,661 |
| Rolls-Royce |
|
|
|
79 |
152 |
150 |
51 |
43 |
| Total |
499,278 |
542,559 |
618,864 |
627,085 |
697,770 |
761,053 |
254,423 |
259,908 |
| Marketshare |
BMW |
3.4% |
3.5% |
3.6% |
3.6% |
4.0% |
4.4% |
4.1% |
4.3% |
| Mini |
|
0.2% |
0.7% |
0.8% |
0.9% |
0.9% |
0.9% |
0.7% |
| Rolls-Royce |
|
|
|
0.0% |
0.0% |
0.0% |
0.0% |
0.0% |
| Total |
3.4% |
3.7% |
4.3% |
4.4% |
4.8% |
5.2% |
5.0% |
5.0% |
| (Note) |
Complied from new vehicle registration surveyed by ACEA. The 18 Western European countries consist of 15 EU member countries by Apr. 2004, and Iceland, Norway, and Switzerland. |
In 2005, BMW sold 307,000 vehicles in the US market (Ward's survey. This is the first time its sales has exceeded 300,000. 266,000 by BMW brand alone.). In the European market, the company plans to introduce a non-hatchback US specification model of 1 Series, which it newly launched in September 2004, by 2007.
| ■BMW's sales volume in the US by model |
(units) |
| |
2001 |
2002 |
2003 |
2004 |
2005 |
Jan.-May 2005 |
Jan.-May 2006 |
3 Series 5 Series 6 Series 7 Series |
103,227 40,005
22,006 |
115,428 40,842
13,389 |
111,944 46,964
20,473 |
106,549 45,584 8,198 16,155 |
106,950 52,722 9,934 18,165 |
39,371 19,201 4,195 6,122 |
49,795 22,636 3,998 8,086 |
Z3 Z4 Z8 |
14,914
970 |
6,786 3,704 524 |
155 20,169 439 |
13,654 110 |
10,045 17 |
4,245 7 |
3,439 2 |
X5 X3 |
40,622 |
42,742 |
40,715 |
35,225 34,604 |
37,598 30,769 |
13,258 13,073 |
11,565 13,520 |
| BMW brand |
221,744 |
223,415 |
240,859 |
260,079 |
266,200 |
99,472 |
113,041 |
| Mini Cooper |
|
24,590 |
36,010 |
36,032 |
40,820 |
18,372 |
16,470 |
| Rolls-Royce |
|
|
149 |
413 |
445 |
155 |
140 |
| Total |
221,744 |
248,005 |
277,018 |
296,524 |
307,465 |
117,999 |
129,651 |
| (Reference) M-Benz |
206,638 |
213,225 |
218,551 |
221,591 |
224,083 |
80,406 |
94,133 |
| (Reference) Lexus |
223,983 |
234,109 |
259,755 |
287,927 |
302,895 |
115,963 |
123,055 |
Sources: Ward's Automotive Yearbook, Ward's Automotive Reports 2006.6.5/2006.1.9
(Note) Sales volume of Rolls-Royce is compiled from Automotive News.
■BMW's Leipzig plant in Germany started full-scale operations. The company expands its plants in South Africa and the US and will also build a plant in India
In 2005, BMW manufactured 1,323,000 vehicles (1.25 million vehicles in 2004). In March 2005, a new Leipzig plant in Germany, which produces 3 Series, started operations (the plant has an annual production capacity of 156,000, planning to produce 120,000 in 2006). The average operation rate of BMW's existing plants is 97% in April 2006, nearly in full operation.
Under the enhancement of its production capacity currently under way, the company will boost the annual production capacity of its Oxford plant in the UK, which manufactures Mini, from 200,000 to 240,000 before it starts production of a new model vehicle, which is scheduled to be released at the end of 2006. The Rosslyn plant in South Africa, which produces 3 Series, completed the expansion work to prepare for the addition of a production model. The expansion work is also under way at the Spartanburg plant in the US, which started production of M Roadstar in January 2006 in addition to X5 and Z4. Moreover, BMW is currently constructing its plant in India, which is planned to start manufacturing the 3 Series and 5 Series in 2007.
In addition, the company introduced Mobile cells to its Munich, Regensburg, and Leipzig plants in Germany and the Rosslyn plant in South Africa to respond to a sudden increase in production.
■BMW introduced
Mobile cells to its three plants in Germany and its plant in South Africa
in order to respond to a sudden increase in production
| BMW is the first auto manufacturer that introduced Mobile cells to its production site. The company introduced a combined total of several hundred Mobile cells to its Munich, Regensburg, and Leipzig plants in Germany and the Rosslyn plant in South Africa. A Mobile cell is 2.9 meters wide and 5.8 meters long. Equipment includes robots, gripper tools, control cabinets, and safety devices installed in each cell. |
| Mobile cells can be operated as necessary to respond to a sudden increase in production and the like. In addition, when it is necessary to outsource assembly of vehicle bodies due to the space limitation of the plant, Mobile cells can be transported to the plant that takes charge of the assembly and can be built there. |
Source: Automotive News Europe 2006.4.3
■BMW's major plants for finished vehicles
| |
Name of plant |
Production items and recent trends |
Production volume (1,000 units) |
| 2003 |
2004 |
2005 |
| Germany |
Dingolfing |
Produces 7 Series, 6 Series, 5 Series, M5, and M6. Also produces the body of Rolls-Royce. A global parts supply base. |
280.5 |
304.3 |
279.3 |
| Regensburg |
Produces 1 Series and 3 Series. |
237.7 |
262.5 |
301.2 |
| Munich |
Produces compact models of 3 Series. Produces 4 types of gasoline engines (4/6/8/12-cylinder) and an 8-cylinder diesel-powered engine. |
191.8 |
172.2 |
200.2 |
| Leipzig |
Started operations in Mar. 2005. Produces new 3 Series. The initial production capacity is 156,000 a year, which can be boosted to 300,000. Plans to manufacture 120,000 units in 2006. |
- |
- |
58.7 |
| UK |
Oxford |
Produces Mini. Achieved annual production of 200,000 in 2005. By enhancing its annual production capacity to 240,000, it plans to start production of the next-generation Mini in the latter half of 2006. Plans to begin producing Mini Traveller Station wagon by 2009. |
174.4 |
189.5 |
200.1 |
| GoodWood |
Produces Rolls-Royce Phantom. |
0.5 |
0.9 |
0.7 |
| US |
Spartanburg |
Produces X5 and Z4. At the end of 2005, production lines for the X5 and Z4 were integrated into one line. In Jan. 2006, production of M Roadstar started. Production of the next-generation X5 will begin at the end of 2006. Production of Space functional Concept, which is based on the next-generation X5, is expected to start by 2008. A vehicle body assembly plant is currently being constructed to prepare for production of a new model. |
166.7 |
143.3 |
125.1 |
South Africa |
Rosslyn |
Produces the 3 Series and parts to be used in 3 Series. The company invested 164 million Euros in the upgrading of an existing production line, as well as in the new assembly plant to preparing for the addition of production models including new 3 Series. |
51.2 |
44.4 |
43.7 |
| China |
Shenyang |
Produces 3 Series and 5 Series. |
7.5 |
20.5 |
8.1 |
| Austria |
Outsources production of X3 to Magna Steyr. |
8.8 |
112.8 |
106.2 |
| (Thailand) Rayong |
Stared producing X3 in Dec. 2005 in addition to 3, 5, 7 Series, at BMW Manufacturing (Thailand) Co., Ltd., its wholly-owned company. |
| India |
Planning to build a production base in Chennai, planning to start producing the 3 Series and 5 Series in 2007. The total investment is worth 20 million Euros. The initial production volume is planned to be 1,700 a year. |
| Worldwide |
1,119.1 |
1,250.4 |
1,323.3 |
Source: BMW Annual report 2005, etc.
| ■BMW's production volume by country/model |
(units) |
| |
|
2000 |
2001 |
2002 |
2003 |
2004 |
2005 |
| Germany |
1 Series |
|
|
|
42 |
64,327 |
157,224 |
| 3 Series |
476,543 |
500,378 |
524,170 |
460,087 |
378,687 |
407,900 |
| 5 Series |
192,034 |
197,004 |
165,675 |
197,228 |
251,449 |
207,408 |
| 6 Series |
|
|
15 |
4,296 |
23,785 |
21,873 |
| 7 Series |
39,019 |
33,965 |
60,460 |
55,314 |
41,196 |
52,987 |
| Z8 |
1,928 |
2,302 |
926 |
478 |
|
|
| Total |
709,524 |
733,649 |
751,246 |
717,445 |
759,444 |
847,392 |
| UK |
Mini |
|
41,480 |
159,845 |
174,191 |
189,136 |
200,163 |
| Austria |
X3 |
|
|
|
8,770 |
112,840 |
106,165 |
| US |
X5 |
45,007 |
85,155 |
100,140 |
109,501 |
108,780 |
104,986 |
| Z3 |
38,665 |
34,169 |
11,634 |
|
|
|
| Z4 |
|
|
11,554 |
56,589 |
35,136 |
19,830 |
| Total |
83,672 |
119,324 |
123,328 |
166,090 |
143,916 |
124,816 |
| South Africa |
3 Series |
41,323 |
49,006 |
55,555 |
51,202 |
43,700 |
44,400 |
| China |
3,5 Series |
|
|
|
7,500 |
20,500 |
8,000 |
| Indonesia |
3,5 Series |
2,351 |
2,674 |
1,966 |
2,003 |
1,111 |
1,010 |
| Malaysia |
3,5 Series |
2,057 |
2,026 |
1,964 |
1,843 |
1,195 |
1,423 |
| Mexico |
3,5 Series |
|
|
1,046 |
308 |
|
|
| Thailand |
3,5,7 Series |
1,722 |
2,036 |
3,224 |
2,325 |
3,112 |
2,524 |
| Worldwide |
834,519 |
946,730 |
1,090,258 |
1,118,940 |
1,250,345 |
1,323,119 |
(Reference) Production outside of Germany |
124,995 |
213,081 |
339,012 |
401,495 |
490,901 |
475,727 |
| (Note) 1. |
Global production is complied from BMW Annual Report. Production by country is based on the material of VDA (German Automobile Industry Association) (Figures for the US are complied from Automotive Yearbook and Ward's Automotive Reports Jan.16, 2006). Since we use different sources, the combined total of production by country does not add up to global production. |
| 2. |
In addition, BMW has CKD assembly bases in Egypt, Indonesia, Russia, and Malaysia. |
| 3. |
Production out of Germany (Reference) is calculated by subtracting production in Germany from Global production. |
|